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Banner ED1G - Bypassing Safeguards

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WARNING: Qualified Personnel
Only qualified and authorized personnel who have been trained in the use of the device, and hazards as-
sociated with the task that requires the use of the device, may be allowed to operate the enabling device
and must follow safe work procedures.
Bypassing Safeguards
"Bypassing" or "overriding" a safeguarding device is the manual interruption or suspension of the normal function of a safeguard under
supervisory control. It is typically accomplished by selecting a bypass mode of operation using a key switch to facilitate machine setup,
web alignment/adjustments, robot teach, and process troubleshooting.
Minimum requirements to bypass a safeguarding device include*:
The bypass function must be temporary.
The means of selecting or enabling the bypass must be capable of being supervised.
Automatic machine operation must be prevented by limiting range of motion, speed, or power (e.g., only used in inch, jog, or slow-
speed modes). Bypass mode must not be used for production.
Supplemental safeguarding must be provided. Personnel must not be exposed to hazards.
The means of bypassing must be within full view of the safeguard to be bypassed.
Initiation of motion should only be through a hold-to-run type of control.
All emergency stops must remain active.
The means of bypassing must be employed at the same level of reliability as the safeguard.
Visual indication that the safeguarding device has been bypassed must be provided and be readily observable from the location of
the safeguard.
Personnel must be trained in the use of the safeguard and in the use of the bypass.
Risk assessment and risk reduction (per the relevant standard) must be accomplished.
The reset, actuation, clearing, or enabling of the safeguarding device must not initiate hazardous motion or create a hazardous situa-
tion.
* This summary was derived from the following and other sources: ANSI NFPA79, ANSI/RIA R15.06, ISO 13849-1 (EN954-1),
IEC60204-1, and ANSI B11.19.
WARNING: Intentional Defeat
Do not defeat the protective function of the enabling switch. Using tape, string or other means to keep
the switch in position 2 without its being actuated by an individual can create an unsafe condition which
could result in serious injury or death.
WARNING: Emergency Stop Functions
Do not mute or bypass any Emergency Stop device. ANSI NFPA79 and IEC/EN 60204-1 require that
the Emergency Stop function remain active at all times.
ED1G Enabling Switch
4 www.bannerengineering.com - tel: 763-544-3164 P/N 151822 Rev. B

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