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SureCross DX80N9X6S4P4
Banner SureCross DX80N9X6S4P4 User Manual
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SureCross DX80 and Performance DX80 Product
Manual
Rev. J 9/18/2013
132607
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 The Surecross ® Performance Wireless Network
5
Surecross ® Performance Gateways and Nodes
5
Surecross ® Performance Gatewaypro
5
DX83 Ethernet Bridge Overview
5
Host Controller Systems
6
What Is Flexpower
6
Surecross User Configuration Tool
7
2 Features
8
DX80 Gateway and Node Components
8
DX80 Gateway and Node Wiring Chamber
8
DX80 Gatewaypro
9
DX83 Ethernet Bridge
9
Wiring Diagrams
10
5-Pin Euro-Style Wiring for Gateways
10
5-Pin Euro-Style Wiring for Nodes
10
Dx80
11
Industrial Ethernet Wiring
11
Dimensions
11
Gateways and Nodes
11
Gatewaypro
13
DX83 Ethernet Bridge
14
3 Setting up Your Wireless Network
15
Using Extended Address Mode
15
Mixing Performance and Non-Performance Radios in the same Network
15
Applying Power to the Gateway or Node
16
Binding Radios to Form Networks
16
LED Behavior for the Gateways
17
LED Behavior for the Nodes
17
Conducting a Site Survey (Gateway and Nodes)
17
Conducting a Site Survey Using the Menu System
17
Conducting a Site Survey Using Modbus Commands
18
Interpreting the Site Survey Results
19
Site Survey Troubleshooting
20
4 Installing Your Surecross ® Radios
21
Mounting Surecross Devices Outdoors
21
Watertight Glands and NPT Ports
21
Other Installation Requirements
22
Installation Quick Tips
22
Create a Clear Communication Path
22
Increase the Height of the Antennas
22
Collocated Radios
23
Be Aware of Seasonal Changes
23
Basic Remote Antenna Installation
23
Weatherproof Remote Antenna Installations
24
Antenna Installation
25
Mounting an RP-SMA Antenna Directly to the Cabinet
25
Mounting an RP-SMA Antenna Remotely
25
Mounting N-Type Antennas Remotely
27
5 Advanced Setup Instructions and Additional Information
29
DX80 Menu Structure
29
RUN Menu
32
DINFO (Device Information) Menu
33
FCTRY (Factory) Menu
34
SITE (Site Survey) Menu
35
DVCFG (Device Configuration) Menu
36
DERR (Device Error) Menu
37
Web-Based Configuration
38
Accessing the Web-Based Configuration Screens
39
Changing the IP Address
40
Binding Mode: What Does It Do
41
More Details about Extended Address Mode
41
Manually Choosing an Extended Address Code - Gateway
41
Manually Choosing an Extended Address (Binding) Code - Node
42
Setting the Network ID in Extended Addressing Mode
42
Automatic Binding Using the Menu Navigation
43
Setting the Maximum System Devices
44
Storage Mode and Sleep Mode
44
Modbus Communication Parameters
44
Setting the Slave ID on a DX80 Gateway
44
Setting the Baud Rate
45
Setting Parity
45
Default Output Conditions
45
Host Link Failure
45
Gateway Link Failure
46
Node Link Failure
47
Units Defined
47
Interpreting Register Values in the Banner Wireless System
49
Setting up the Wireless Network Using the Rotary Dials
52
Rotary Dial Address Mode
52
Setting the Network ID Using the Rotary Dials
52
Setting the Device Address Using the Rotary Dials
53
Setting up Channel Search Mode
53
6 System Layouts
55
Stand-Alone Systems
55
Mapped Pairs (DX70)
55
Gateway with Multiple Nodes (DX80)
56
Gateway Configured as a Modbus Master
57
Modbus RTU
58
Modbus RTU Host Controlled Operation
58
Modbus RTU with Multiple Slave Devices
59
Modbus RTU with Multiple Slave Devices - Layout 2
60
Modbus/Tcp and Ethernet/Ip
61
Host Connected - DX80 Gatewaypro
61
Data Radios
63
Data Radios with DX85 Modbus RTU Remote I/O Devices
63
Data Radios with a Gateway as the Modbus Master
64
7 Sensor Connections
65
Discrete Inputs
65
Discrete Inputs, Sourcing
65
Discrete Inputs, Sinking
65
Discrete Inputs, MINI-BEAM
66
Discrete Outputs
66
Analog Inputs
66
Analog Inputs, Powered Using Surecross Device Terminals
66
Analog Inputs, Powered from Switch Power
67
Analog Inputs, Powered Externally
67
Analog Inputs, Temperature Sensors
67
Analog Inputs, QT50U Long-Range Ultrasonic Sensor
68
Analog Outputs
68
Analog Outputs, Three-Wire Sensors
68
Analog Outputs, Drive Motor Controllers
68
8 Surecross Power Solutions
69
To 30V DC Power
69
What Is Flexpower
69
Switch Power (with Flexpower)
69
Flexpower with Integrated Battery
70
Flexpower ® Solar Supply
70
Battery Life Calculations
70
Analog Configuration
70
Discrete Configuration
71
Temperature and Humidity Sensor
72
Calculating Battery Life
73
Example Solar Powered Systems
74
Parallel Solar Systems
76
Battery Backup Feature
76
Autonomous Process Monitoring with Continuous Sensor Operation
76
Wireless Network Range Extension
77
9 Maintenance
78
Replacing the Main Body Gasket
78
Replacing the Rotary Dial Access Cover
78
Battery Replacement
78
Replacing the Battery (DX81 and DX81H Battery Supply Module)
78
Replacing the Integrated Battery (DX80 Models)
79
Replacing the Battery (DX99
79
10 Troubleshooting
81
Startup Problems
81
LED Message Codes
81
LCD Message Codes
83
Modbus Message Codes for Register 8
83
Inputs and Outputs
84
Radio Link Time-Out and Recovery (Non-Host Connected Systems)
84
11 Surecross Accessories
86
Antennas
86
DX85 Modbus RTU Remote I/O Devices
87
Flexpower Supplies and Replacement Batteries
88
Other Power Supplies
89
Sensors
89
Sensors with a Serial Interface
90
Replacement Filters
91
Surge Suppressors
91
Cables
91
Antenna Cables
91
Ethernet Cables
92
Adapter Cables
92
Splitter Cables
92
Euro-Style Cordsets - Single Ended
93
Euro-Style Cordsets - Double Ended
94
Other Cables
94
Enclosures
94
Relays
97
Brackets and Mounting Options
97
Hardware and Replacement Parts
98
Metal Housing Accessories
99
12 Radio Certifications
100
FCC Certification, 900Mhz
100
FCC Certification, 900 Mhz, 1 Watt Radios
101
FCC Certification, 2.4Ghz
102
Certified for Use in the Following Countries
103
Exporting Surecross Radios
105
13 Warnings
106
Banner Engineering Corp Limited Warranty
106
Contact Us
106
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Banner SureCross DX80N9X6S4P4 Specifications
General
Brand
Banner
Model
SureCross DX80N9X6S4P4
Category
I/O Systems
Language
English
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