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Baotian BT49QT-7 Service Manual

Baotian BT49QT-7
30 pages
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BT49QT-7&BT49QT-8
SERVICE MANUAL
JIANGMEN SINO-HONGKONG BAOTIAN MOTORCYCLE INDUSTRIAL CO., LTD

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Baotian BT49QT-7 Specifications

General IconGeneral
BrandBaotian
ModelBT49QT-7
CategoryMotorcycle
LanguageEnglish

Summary

MAINTENANCE OF THE MOTORCYCLE

ITEMS OF MAINTENANCE

Discusses the importance of timely maintenance, its impact on performance, safety, and durability.

PERIODIC MAINTENANCE SCHEDULE AND MAINTENANCE LOCATIONS

Outlines maintenance schedules based on time or mileage, including inspection, adjustment, tightening, lubrication, cleaning, and replacement.

MAINTENANCE SPECIFICATIONS

Inspection

Inspection refers to basic inspecting operations in accordance with items and requirements specified in the user's manual, including inspection with instruments or with eyes for abnormalities.

Adjustment

Adjustment refers to inspection-based adjustment and rectification of some specified machine parts, including adjustment of machine part plays.

Tightening

Tightening refers tightening of bolts, screws and nuts of machine parts with tools so as to avoid loosening.

Cleaning

Cleaning is needed by machine parts and positions which call for cleanliness and tidiness. Cleaning operations include all the means and measures taken to remove dust, contamination, metal chips, oily stains and carbon deposits.

Lubrication

In order to facilitate smooth and easy running of moving machine parts, including swinging parts, reciprocating parts, sliding parts and vibrating parts, to reduce scuffing, abrasion, deformation and to reduce friction.

Replenishing, supplement and replacement

These operations refer to addition of oil, lubricants, cooling water, electrolyte, fuel and replacement of damaged parts with new ones.

THROTTLE ACTUATION INSPECTION

Inspect throttle grip for easy and smooth movement

Inspect throttle grip for easy and smooth movement. Inspect throttle free travel. Free travel: 2-6mm.

AIR FILTER INSPECTION AND CLEANING

After a certain mileage, dust and impurities will gather in air filter case and strainer, which will clog strainer pores and reduce inlet of air and thus lead to excessive concentration of mixed gas.

REAR BRAKE FRICTION LINING INSPECTION

BRAKE SYSTEM INSPECTION, ADJUSTMENT AND REPLACEMENT

Front brake (disk brake)

Remove the bolts linking brake caliper and front shock absorber. Remove brake caliper.

Brake Block Replacement

Brake Disc Inspection

Rear Brake

FRONT AND REAR SHOCK ABSORBER INSPECTION

Front Shock Absorber

Tighten front brake lever, press front shock absorber up and down and inspect actuation. Inspect front shock absorber to see if there is leakage; and if there is damage or loosening.

Rear Shock Absorber

Press rear shock absorber to inspect actuation. Inspect shock absorber to see if there is oil leakage and if there is damage or loosening in machine parts.

FRONT WHEEL AND REAR WHEEL INSPECTION

Tire Inspection

Tire Specifications

Inspect if front wheel nut is loose

STEERING STEM INSPECTION

MAINTENANCE INFORMATION

FRAME NUMBER AND ENGINE NUMBER LOCATION

Shows the locations of the frame number and engine number on the motorcycle.

PRECAUTIONS IN OPERATION

SPECIFIED TORQUES

BODY TROUBLESHOOTING

COMMON TROUBLES AND TROUBLE DETECTION

Lists common body part troubles, their possible causes, and references to detailed service sections for resolution.

Deflected steering stem

Causes for a deflected steering stem include imbalance of shock absorbers, bent front fork, or tire issues.

Drum brake failure

Causes of drum brake failure include worn brake lining, hardened brake blocks, damaged cables, or difficult brake cam rotation.

Disk brake failure

Causes of disk brake failure include inadequate liquid, contaminated brake blocks, bent discs, or worn caliper seals.

Stiff brake lever

Causes for a stiff brake lever include caliper sliding issues, worn cylinder pistons, or clogged brake systems.

Resisted braking

Causes for resisted braking include contaminated brake components, bent brake discs, or improper wheel adjustment.

Abnormal braking sound

Causes of abnormal braking sound include hardened brake blocks, worn linings, or internal brake drum slots.

Deviation of motorcycle direction (inclining to roadside)

Causes for steering deviation include steering stem rotation issues or bent/leaking shock absorbers.

Front wheel oscillation

Causes for front wheel oscillation include bent front axle, rim deformation, inadequate tire pressure, or loose bearings.

Soft front shock absorber

Spring fatigue is identified as the cause for a soft front shock absorber.

Rear wheel oscillation

Causes for rear wheel oscillation include deformed wheel rims, poor wheel condition, or loose axle locking.

Soft rear shock absorber

Spring fatigue is identified as the cause for a soft rear shock absorber.

FRONT WHEEL SERVICE

Provides instructions for front wheel service, starting with dismounting the wheel and related components.

FRONT BRAKE SERVICE (DISK BRAKE)

Details the procedures for servicing the front disk brake, including oil replacement, exhausting, and replenishing.

FRONT SHOCK ABSORBER SERVICE

Covers the dismounting, inspection, and mounting of the front shock absorber assembly.

FRONT FORK SERVICE

Details the dismounting and inspection of the front fork components, including bearings and steering stem.

HANDLEBAR SERVICE

Covers the dismounting and mounting of the handlebar, including switches, grips, and related controls.

REAR WHEEL SERVICE

Initiates the rear wheel service section, covering dismounting of the exhaust muffler and rear axle.

REAR BRAKE SERVICE

Begins the rear brake service section, covering muffler removal, wheel removal, and brake drum inspection.

REAR SHOCK ABSORBER SERVICE

Covers the dismounting, inspection, and mounting of the rear shock absorber assembly.

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