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Barko Hydraulics Barko Loaders 160B - User Manual

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BARKOBARKO
BARKOBARKO
BARKO
HYDRAULICS,LLCHYDRAULICS,LLC
HYDRAULICS,LLCHYDRAULICS,LLC
HYDRAULICS,LLC
P.O. BOX 16227 / DULUTH, MN 55816
SHIPPING: 1 BANKS AVE. / SUPERIOR, WI 54880
Machine
Serial Number
The information and illustrations in this manual have
been approved as accurate at the time of printing.
However, the manual may contain information on options
not present on your loader. The right is reserved by
Barko Hydraulics,LLC to make changes and
improvements in it's product at anytime without notice
or obligation.
BARKOBARKO
BARKOBARKO
BARKO
LOADERSLOADERS
LOADERSLOADERS
LOADERS
SERVICE MANUALSERVICE MANUAL
SERVICE MANUALSERVICE MANUAL
SERVICE MANUAL
160B, 160C and 200 Truck Mount160B, 160C and 200 Truck Mount
160B, 160C and 200 Truck Mount160B, 160C and 200 Truck Mount
160B, 160C and 200 Truck Mount
(includes slasher and carrier options)(includes slasher and carrier options)
(includes slasher and carrier options)(includes slasher and carrier options)
(includes slasher and carrier options)
090498
NOTE: The operating, service and safety instructions for a Slasher Saw or Carrier Lower are
not included in this manual. See manufacturer's information.
OPERATORS 160B TMOPERATORS 160B TM
OPERATORS 160B TMOPERATORS 160B TM
OPERATORS 160B TM: 800-00010
PARTSPARTS
PARTSPARTS
PARTS: 800-00071
SERVICESERVICE
SERVICESERVICE
SERVICE: 800-00140
OPERATORS 160C TMOPERATORS 160C TM
OPERATORS 160C TMOPERATORS 160C TM
OPERATORS 160C TM: 800-00011

Table of Contents

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Summary

SERVICE MANUAL

160 B, 160 C and 200 Truck Mount

Service manual for Barko 160B, 160C and 200 Truck Mount loaders.

INTRODUCTION

Abbreviations and Symbols

Lists abbreviations and symbols used in the manual.

Hydraulic Pressure Warning Sheet

Details maximum hydraulic system and swing pressures.

Warranty

Details the warranty terms and conditions for Barko products.

Know Your Machine

Ten important safety precautions and warnings for operating the loader.

Safety Summary

Provides general safety guidelines and warnings for operation and maintenance.

Model Description

Diagram identifying key components of the Barko loader.

Loader Mounting Instructions

Procedures for mounting the Barko loader to a truck or trailer frame.

Fire Prevention

Guidelines and checks to prevent fires on the machine.

MAINTENANCE

Preventive Maintenance

General guidance on keeping the equipment in good condition.

Safety While Servicing

Safety precautions to follow when performing maintenance on the machine.

Lubrication Points (Perform Daily)

Daily lubrication points for the machine's components.

Fuel and Lubricants

Specifications for fuel and hydraulic oil.

Special Torque Specifications

Specific torque values for critical fasteners.

General Torque Specifications

General torque specifications for various bolt sizes.

HYDRAULIC SYSTEM

Hydraulic Schematics

Diagrams illustrating the hydraulic system layout.

Hydraulic Pressure Settings

Details relief valve pressure settings for various functions.

Trouble Shooting The Swing System

Diagnosing and resolving issues with the swing system.

Hydraulic Reservoir Maintenance

Procedures for maintaining the hydraulic oil reservoir.

Hyraulic Oil Filter Maintenance

Instructions for replacing suction and return hydraulic oil filters.

Eliminating Air From the System

Causes of aeration and methods to prevent it.

Hydraulic Fittings, Hoses and Tubing

Information on hydraulic lines, connections, and sealing.

Hydraulic Cylinder Maintenance

Procedures for maintaining hydraulic cylinders.

Collector Maintenance

Service and seal kit instructions for the hydraulic collector.

Valve Maintenance (A20 Control Valve)

Disassembly and maintenance of the A20 control valve.

Pump Maintenance (TA-19 Swing)

Service and overhaul information for the TA-19 swing pump.

Pump Maintenance (Servo)

Installation, maintenance, and overhaul of servo pumps.

Pump Maintenance (Tandem)

Installation, maintenance, and overhaul of tandem pumps.

Swing Motor Maintenance

Disassembly and reassembly procedures for the swing motor.

Swing Motor Gearbox Maintenance (S1 C)

Step-by-step guide for gearbox maintenance.

Danfoss Swing Motor Maintenance (OMV800)

Dismantling and assembly procedures for the Danfoss OMV800 swing motor.

ELECTRICAL SYSTEM

Electrical System Maintenance

Procedures for maintaining the machine's electrical system.

Using an Extra Battery to Start Machine

Guidelines for safely jump-starting the engine with an external battery.

Installing a New Battery

Steps for removing and installing a new battery.

Alternator Drive Belt Adjustment

Procedure for adjusting the alternator drive belt tension.

Alternator Maintenance

Checks and procedures for maintaining the alternator.

POWER UNIT MAINTENANCE

Engine Maintenance

Information regarding engine specifications and maintenance.

Pump Drive Maintenance

Lubricant recommendations and procedures for pump drives.

Air Cleaner Maintenance

Servicing procedures for the engine's air cleaner system.

Engine Mounting Instructions

Instructions for mounting and disassembling engine mounts.

GRAPPLE SERVICE AND INSTALLATION

Grapple Installation

Steps for safely installing the grapple to the loader boom.

Grapple Pressure Settings and Oil Flow

Preset relief valve pressures and oil flow requirements for grapples.

Grapple Torque Specifications

Torque values for grapple components.

Grapple Lubrication

Daily lubrication points for grapple components.

Collector Shaft Seal Installation (20 K Rotators)

Procedure for installing seals on 20K rotator collector shafts.

Grapple Trouble Shooting

Guide to diagnosing and resolving common grapple problems.

Trouble Shooting

Engine Trouble Shooting

Common engine problems, causes, and remedies.

Hydraulic System Trouble Shooting

Common hydraulic system problems, causes, and remedies.

Electrical System Trouble Shooting

Common electrical system problems, causes, and remedies.

Machine Operations Trouble Shooting

Troubleshooting issues related to machine operation.

Decals

Decal Locations

Diagrams showing the location of various decals on the machine.

Barko Hydraulics Barko Loaders 160B Specifications

General IconGeneral
BrandBarko Hydraulics
ModelBarko Loaders 160B
CategoryFront End Loaders
LanguageEnglish

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