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Barrus Shire 70 - User Manual

Barrus Shire 70
97 pages
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ORIGINAL INSTRUCTION
RDG603A26 Issue 11
CANAL ENGINE MANUAL
For the following engine models:
Shire 70

Table of Contents

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Summary

SAFETY

Safety Alert Symbols

Explains the meaning of different safety alert symbols used in the manual.

Engine Details

Accessing Shire Manuals and Parts Books

Provides links and instructions to download engine manuals and parts books.

Operators Manual

Manual as Integral Part

States the manual is integral to the engine and must be passed to the new owner.

WARRANTY

Warranty Claims

Outlines the process for making warranty claims.

What Is Not Covered

Details items and conditions not covered by the limited warranty.

SECTION 1 - Safety Precautions

General Safety

General safety advice and pre-operation checks.

Lifting Safety

Safety warnings and procedures for lifting the engine.

Rotating Shafts and Belts Safety

Hazards and precautions regarding moving parts.

Exhaust System Safety

Hazards and precautions for exhaust system operation.

Launching and Lifting Boats Precautions

Precautions during boat launching/crane operations.

Battery Safety

Danger of explosion and fire related to battery terminals.

SECTION 2 - Engine Identification

Shire Engine Model Descriptions

Details different engine model abbreviations and their types.

SECTION 3 - Component Identification

Shire 70 Engine Component Identification

Identifies key components of the Shire 70 engine with diagrams.

SECTION 4 - Control Panel

Standard Control Panel Layout

Details the components and layout of the standard control panel.

Deluxe Control Panel Layout

Details the components and layout of the deluxe control panel.

Control Panel Overview and Types

Overview of control panel features and standard panel types.

Control Panel Warning Light Interpretation

Explains operation and interpretation of warning lights on the control panel.

Standard Control Panel Dimensions

Provides dimensional data for the standard control panel.

Deluxe Control Panel Dimensions

Provides dimensional data for the deluxe control panel.

SECTION 5 - Installation

Engine Room Ventilation Requirements

Requirements for engine room ventilation for heat and combustion.

Engine Mounting Bed Specifications

Specifications for engine mounting beds.

Engine Cooling System Hose Connections

Details on pipework and hose sizes for the cooling system.

Skin Tank Sizing and Placement

Information on skin tank size and placement for cooling.

Engine Cooling Water Inlet;Outlet Hose Sizes

Specifies hose sizes and connection details for engine cooling.

Pressurised Water Header Tank Installation

Details on header tank mounting and hose connections.

Shaft Connection and Propeller Selection Guidance

Requirements for flexible couplings and propeller selection.

Anti-Vibration Mounts Installation

Guidance on installing anti-vibration mounts correctly.

Engine and Shaft Alignment Procedure

Procedures and tolerances for engine and shaft alignment.

Engine Installation Inclination Guidelines

Guidelines on engine installation angle and its effect on efficiency.

General Electrical Installation Considerations

General electrical connection considerations.

Optional Electrical System Configurations

Information on optional electrical components like alternators.

Engine Oil Type and Level Checks

Type of oil, checking levels, and specific recommendations.

Diesel Fuel Handling and Safety

Safety precautions for diesel fuel and system setup.

Coolant Mix and Filling Procedure

Coolant mix recommendations and filling procedures.

Calorifier Coolant Connections

Coolant temperature for calorifier and blender valve use.

Engine and Gearbox Control Cable Adjustment

Connecting and adjusting engine and gearbox control cables.

Domestic Battery Bank Capacity and Safety

Dangers of shorting battery terminals and battery bank sizing.

Control Panel Installation Guidelines

Installation guidelines for control panels, including gauge orientation.

Exhaust System Installation Requirements

Installation requirements for exhaust system, including height and flexible hoses.

Hydraulic Drive Transmission Considerations

Considerations for engines with hydraulic drive transmissions, including heat and cooling.

Hydraulic Pump Drive Option Parts

Parts required for hydraulic pump drive from engine PTO.

PRM Gearbox with Power Take Off Option

Specifications for optional PRM gearbox with PTO.

Engine Installation Checklist

Comprehensive checklist for engine installation verification.

SECTION 6 - Operation

First Time Engine Starting Procedure

Pre-start checks before first engine operation.

Engine Start Sequence

Step-by-step guide for starting the engine.

Engine Stopping Sequence

Steps for safely stopping the engine.

Full Load Running Benefits

Benefits and procedure for running the engine at full load.

Diesel Fuel Refuelling Safety

Safety precautions for refuelling with diesel fuel.

Diesel Fuel Additive Usage

Recommendation and benefits of using diesel fuel additive.

Exhaust Back Pressure and Options

Information on exhaust back pressure and optional components.

Hybrid System Operation Reference

Reference to separate manual for hybrid system operation.

Single Lever Side Mount Operation Instructions

Instructions for engaging gears with optional single lever control.

Gear Shifting Procedure

Correct procedure and warm engine requirement for shifting gears.

SECTION 7 - Service Procedure

Engine Oil and Filter Replacement

Step-by-step guide for changing engine oil and filter.

Air Filter Maintenance

Procedure for checking and replacing the air filter.

Gearbox Oil Replacement

Procedure for changing gearbox oil, including pump-fitted gearboxes.

Oil and Related Items Disposal

Environmental guidelines for disposing of used oil and filters.

Primary Fuel Filter Water Drain

Procedure for draining water from the primary fuel filter.

Primary Fuel Filter Replacement

Steps for replacing the primary fuel filter.

Secondary Fuel Filter Replacement

Procedure for changing the secondary fuel filter.

Fuel System Bleeding Procedure

Procedure for bleeding the fuel system.

Coolant Level and Expansion Tank Checks

Checks for coolant level and expansion tank.

Drive Belt Adjustment

Procedure for adjusting drive belt tension.

Drive Belt Maintenance

General maintenance advice for belts, including oil contamination.

Drive Belt Replacement

Procedure for replacing drive belts.

Control Panel Bulb and Gauge Replacement

Replacing bulbs and gauges on the control panel.

SECTION 8 - Service Schedule

Lubricant Specifications and Capacities

Lists recommended lubricants, coolants, and fluid capacities.

Scheduled Service Intervals

Table detailing checks and changes at specific hour/month intervals.

SECTION 9 - Wiring Diagrams

Shire 70 Engine Wiring Schematic

Schematic diagram for the Shire 70 engine wiring.

Standard Control Panel Wiring Schematic

Wiring diagram for the standard control panel.

Deluxe Control Panel Wiring Schematic

Wiring diagram for the deluxe control panel.

Optional Alternator Wiring Schematic

Wiring diagram for a specific optional alternator.

SECTION 10 - Technical Data

Shire 70 Engine Technical Data

Key specifications for the Shire 70 engine.

Return Diesel System Specifications

Details on the return diesel system parameters.

Engine Dry Weight

Information on the engine's dry weight.

SECTION 11 - Fault Diagnosis

Failure Indicator Light Patterns

How the failure indicator light signals faults.

Fault Code Sequence Examples

Illustrates fault codes using flashing light patterns.

Engine Fault Codes List

Table listing fault items, areas, and corresponding fault codes.

SECTION 12 - Dealer List

Barrus Dealer List

List of authorised dealers with contact information.

SECTION 13 - Shire Service Parts

Shire Engine Service Parts

Part numbers for common service items and control panels.

SECTION 14 - Declarations

Recreational Craft Directive Conformity

Declaration of Conformity for the engine regarding EU directives.

Partly Completed Machinery Declaration

Declaration of incorporation for partly completed machinery.

ANNEX A

Annex A: General Remarks on Safety Compliance

General remarks regarding compliance with safety directives.

Annex A: Control Systems Safety Compliance

Compliance assessment for control systems.

Barrus Shire 70 Specifications

General IconGeneral
BrandBarrus
ModelShire 70
CategoryEngine
LanguageEnglish

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