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Battenfeld UNIROB R10S - User Manual

Battenfeld UNIROB R10S
148 pages
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User´s Manual
UNIROB R10S - UNILOG B4
Version: R104GBV00 04/04
Read this manual before using the control system
and keep it in a place near the control system
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Summary

Operation and Control System Overview

Introduction and Safety Precautions

Manual scope, intended use, and safety precautions for robot system operation.

UNILOG B4 Control System Functions

Manual Control Device (MCD) Operating Features

Start;Stop and Initialization Buttons

Explains the function of ON/OFF, START/STOP, and INIT buttons on the MCD.

MCD Key Function Buttons

Program, ROB, Service, Move, and PAL Buttons

Details the functions of PROG, ROB, SERVICE, PERIPHERY, Move, and PAL buttons on the MCD.

Additional MCD Buttons and Modes

Explains Previous menus, ERROR, Gripper, IMM, BLOCK/MAN, and AUTO/SINGLE buttons on the MCD.

Critical Safety and Control Buttons

UNILOG B4 Screen Interface Elements

User Level and Navigation Elements

Explains user levels, page numbering, and page indicators on the screen interface.

Screen Display Elements and Function Keys

Describes status bar, PIC to DISK, ERROR symbol, time/date, operating mode, and function keys.

System Menu Navigation and Features

Password System and Startup Display

Details the password system and the initial startup display for menu navigation.

Sequential Programming and Robot Status

Covers sequential programming aspects and how to view robot status.

Status Monitoring: Grippers, Palletising, and Alarms

Describes status pages for grippers, palletising programs, and the alarm list.

Screen Elements and Data Entry

Numeric Value Entry

Explains how to enter numeric values using the keypad and screen elements.

Alphanumeric Data Entry

Details the process and keys for entering alphanumeric data via the keypad.

Advanced Alphanumeric Editing

Describes alphanumeric entry for editors like CNC, including navigation.

Advanced Operating Features

Object Status Symbols and Touch Key Functions

Explains symbols for object status and the functions of touch keys on the control system.

General Menu Pages

Menu Overview and Login Procedure

Introduces general menu pages and the login process for system access.

User Levels, Password System, and Notepad

Details different user levels, the password system, and the notepad function.

Language, Date, and Time Settings

Explains how to set language, date, and time on the control system.

System Units, Calibration, Logout, and Operating Hours

Covers unit settings, touch screen calibration, logout procedure, and operating hours counter.

Job Data Entry and Management

Describes how to enter and manage job-related data for production.

Printing System Information and Jobs

Explains how to print jobs, programs, and other system information.

Printout Destinations and Targets

Details printout contents, targets (serial printer, USB), and file output options.

Data Management

Saving, Loading, and Deleting Data Sets

Explains data manager functions for saving, loading, and deleting data sets.

Managing Individual User Data Sets

Details how to select, save, and reload individual user data sets.

Service Data and Data Set Sources

Covers service-specific data and selecting data sources like Harddisk or Floppy.

Status Monitoring Pages

Robot Axis Status

Displays the current position and movement status of individual NC axes.

Axis Group and Override Settings

Explains axis group selection and how to set axis override values.

Manual Axis Movement Control

Details manual control of NC axes using MCD buttons and deadman's button.

Position Variable Status in Manual Operation

How to select and check position variables in manual mode.

Managing Position Variables

Procedures for canceling, changing, and loading position variables.

Position Variable Status in Automatic Operation

How to change position variables while the system is in automatic mode.

Adjusting Position Variables

Step-by-step guide to selecting, selecting axis, and adjusting position variable values.

User Variable Status and Management

Displays and allows modification of user variable status and values.

User Variable Selection and Deselection

How to select and deselect user variables from the list.

Pneumatic Axis Status and Grouping

Shows the status of pneumatic axes and allows switching between axis groups.

Pneumatic Axis Positioning and Override

Details current/desired positions, override, and axis configurations for pneumatic systems.

Gripper Status and Axis Group Configuration

Displays gripper statuses and allows switching between axis groups for grippers.

Gripper Functions and Monitoring

Explains gripper functions, manual control, and monitoring status for grippers.

IMM Interface Status Monitoring

Shows the status of the IMM interface, displaying digital inputs/outputs.

IMM Interface Signals and Robotless Operation

Describes signals between IMM and robot, and operating the machine without a robot.

Periphery Interface Status Overview

Displays the status of the periphery interface, showing digital inputs.

Periphery Interface Digital Outputs and Configuration

Details digital outputs of the periphery interface and configuration options.

Conveyor Interface Status and Control

Shows the status of the conveyor interface and allows activation of forward movement.

Palletising Program Status Monitoring

Displays the status of palletising programs used in the sequential program.

Palletising Program Parameters and Positions

Explains parameters like PalProg end, total quantity, reset, current/desired quantities and positions.

Program Editor

Key Token Command Categories

Introduces ROB, Gripper, IMM, and PCS token command categories for program creation.

Program Editor Softkey Functions and Modes

Details Periphery, Palletise, Subprograms, Teach/Edit, Program Line, and softkey functions.

Token Command Insertion

Axis Command Insertion via ROB Softkey

Guides on inserting axis movement commands using the ROB softkey.

Selecting Axis and Motion Types

Explains how to select axes and motion types (absolute, relative) for token commands.

Configuring Axis Movement Parameters

Details setting parameters like current/desired positions and speed/acceleration for axis commands.

Finalizing Axis Commands and Position Variables

Covers entering values, speed/acceleration, and using position variables for axis commands.

ROB Token Commands for Servo Axes

Lists and explains various ROB token commands for servo motor axis movements.

Stack Stop and Speed;Acceleration Commands

Details commands for stack stop, specifying axis speed, and acceleration.

3 D Movement Commands

Explains commands for simultaneous movement of multiple axes in 3D space.

3 D Command Combinations and Options

Lists possible combinations and options for creating 3D movement commands.

Axis Movements Using Position Variables

Guides on selecting and changing position variables for axis movement commands.

Position Variable Creation and Management

Details the process of creating, editing, and deleting position variables.

Best Practices for Using Position Variables

Provides tips and notes on using position variables effectively and safely.

Pneumatic Axis Movement Commands

Explains commands for controlling pneumatic axes in basic and parallel positions.

Pneumatic Axis Movements in Teach Mode

Details moving pneumatic axes in Teach mode, similar to NC axes.

Gripper and IMM Commands

Gripper (GRP) Token Command Overview

Introduces Gripper (GRP) token commands and related terms like LowActive/HighActive.

Understanding LowActive and HighActive Gripper States

Explains the LowActive and HighActive states for part monitoring in gripper commands.

Activating Gripper Functions (Blow Out, Vacuum)

Details how to activate gripper functions like blow out and vacuum, including related commands.

Gripper Vacuum Monitoring Commands

Explains commands for monitoring vacuum status during STOP, PSTOP, and Label TEST.

Gripper Monitoring and Program Flow Control

Covers monitoring gripper status and controlling program flow based on monitored conditions.

Gripper Commands for Label Jumps and Signal Monitoring

Explains gripper commands that jump to labels based on signals and monitor OFF states.

IMM Interface Token Commands

Details token commands for controlling the IMM interface and robot/injection moulding machine interaction.

IMM to Robot Signals: Mould Status

Explains signals from IMM to robot regarding mould open/closed status for safe operation.

IMM to Robot Signals: Ejector Status

Describes signals from IMM to robot concerning ejector forward/back status for safe part handling.

IMM to Robot Signals: Automatic Mode and Core Pullers

Explains signals related to fully automatic mode and core puller status for efficient cycle times.

IMM to Robot Signals: Core Puller Removal and Casting Defects

Covers signals for core puller removal and handling defective castings.

IMM to Robot Signals: Intermediate Stop

Details signals for intermediate stops, enabling faster removal times.

PCS Commands

Overview of SPS Commands and Delays

Introduces PCS commands for jumps, delays, and IF conditions, with details on delay commands.

PCS Commands for Program Flow and Variables

Covers Goto, Label, program calls, and user variable manipulation commands.

PCS Commands for Program Termination and Control

Explains commands for PStop, Stop program, and End program control flow.

Creating and Editing User Variables

Guides on creating and editing user variables within commands in the program editor.

User Variable Operations and IF Command Entry

Details operations for user variables (New, Edit, Delete, OK) and entering IF commands.

PCS IF Command: Type 1 and Equation Formats

Explains Type 1 options (Uservar, Position, Palletise) and equation formats for IF commands.

PCS IF Command: Comparison Operators and Number Types

Lists comparison operators (<=, >=) and checks for EVEN/ODD numbers in IF commands.

PCS IF Command: Type 2 and Palletising Conditions

Explains Type 2 options (Constants, Uservar) and palletising conditions for IF commands.

PCS IF Command: Position Variable Data Input

Describes guided data input for IF commands using position variables.

PCS IF Command Example: Axis Position Check

Provides an example of an IF command checking Z-axis position against a label.

Periphery Interface Commands

Periphery Interface Overview and Capabilities

Introduces the periphery interface for controlling application peripherals via digital I/O.

Peripheral Commands: Digital Input;Output Control

Details commands for digital inputs (wait, if) and outputs (SET, RST) for peripheral control.

Conveyor Interface Commands

Explains commands for controlling conveyor status (ON/OFF, timed) and input signals.

Conveyor Interface Signal Monitoring and Timing

Describes monitoring WaCON signals and timed operations for the conveyor interface.

Conveyor Interface: Positioning Signal Monitoring

Details monitoring positioning signals for conveyor space free/occupied status.

Conveyor Status and IMM Protective Grating Signals

Explains label jumps based on conveyor status and IMM protective grating signals.

Periphery Interface: Digital Inputs and Outputs

Details specific digital inputs (key switch, start cycle) and outputs (robot position) for periphery control.

Palletising Program Functions

Palletising Program Overview and Input Parameters

Introduces the palletising function and its basic input parameters like position and difference.

Palletising Program Commands: Start and Reset

Explains commands to start and reset palletising programs, including counter zeroing.

Entering and Managing Palletising Program Data

Guides on creating, selecting, editing, and entering data for palletising programs.

Setting Palletising Parameters: Input and Quantities

Details entering first/last positions, quantity, and difference for palletising.

Palletising Parameters and Axis Movement (Teach Mode)

Explains parameter entry and moving axes in teach mode for palletising.

Palletising Parameters and Approach Sequences

Details parameters like position, difference, quantity, and approach sequences for palletising.

Palletising Sequence Definition

Specifies the order of axis movements for part delivery and removal in palletising.

Additional Palletising Parameters

Covers additional parameters for palletising, accessed via the 'More' softkey.

Palletising Offsets, Layers, and Sensors

Explains Pal offset, Approach offset, intermediate layers, and stack sensor usage.

Program Management

Main, Subprogram, and Parallel Program Creation

Guides on creating and managing main, subprogram, and parallel programs.

Program Project Management and Selection

Covers project deletion, editor deletion, and selecting subprograms/parallel programs.

CNC Program Selection and Editing

Explains how to select and edit CNC programs using the NC editor.

Calling CNC Programs from the Main Program

Describes how to call CNC programs from the main program, similar to subprograms.

Program Examples

Standard Removal and Positioning Program

Illustrates a standard program for removing parts and positioning them.

Palletising Program Example and Subprogram

Shows a palletising program example, including its structure and a subprogram.

Palletising Program: Workpiece and Crate Positioning Data

Provides examples of workpiece dimensions, crate positioning, and PalStat data.

Palletising Program Notes and Operation Modes

Offers notes on PalStat data display and guidance on operating new programs.

Service Pages

General Lock Area Functionality

Explains the purpose of lock areas for software backup and preventing robot entry into hazardous zones.

Lock Area Coordinate Diagram and Definition

Illustrates lock area coordinates and defines minimum/maximum positions for axes.

Entering and Managing Lock Areas

Guides on entering lock area values and activating/deactivating them.

Setting Lock Area Positions in Teach;Edit Mode

Details how to view and set lock area positions using Teach or Edit modes.

Lock Area Input and Acceptance

Explains direct entry of position values and accepting them in Teach or Edit modes.

Saving and Retaining Lock Area Settings

Provides instructions on saving lock area changes and notes on their persistence.

Protection Area Configuration

Covers setting up protection areas, potentially using gripper dimensions.

Pneumatic Axis Configuration

Guides on configuring pneumatic axes, including status and type settings.

Pneumatic Axis Type Definitions

Defines types of pneumatic axes based on sensors and digital I/O.

Gripper Configuration Settings

Details how to configure grippers, including number, type, and labels.

Gripper Type Definitions and Properties

Lists and describes different gripper types by their sensors and I/O configurations.

Peripheral Interface Configuration

Allows changing labels and digital input types for the periphery interface.

Digital Input Type Descriptions

Explains standard and latch digital input types and their behavior.

Alarm and Error Handling

Overview of Error Logs and Alarm List

Introduces the alarm list, logbook, and error categories like controller and CNC errors.

Acknowledging Errors and Navigating Alarms

Guides on acknowledging errors and navigating the alarm list using softkeys.

System Logbook and Activity Tracking

Details the logbook function for tracking user activities and system changes.

Detailed Alarm Protocol Entries

Shows the format and content of alarm protocol entries, displaying recent errors.

Controller and CNC Error Diagnostics

Lists general controller and CNC errors that occur during automatic mode operation.

Error Message Descriptions: Emergency Stops

Provides descriptions for various emergency stop error messages and their remedies.

Error Messages: System Status and Emergency Stops

Details errors related to system status (power, robotless op) and various emergency stop activations.

Error Messages: Operational and Programmatic Issues

Covers errors from manual intervention, service doors, robot referencing, and duplicate labels.

Error Messages: Label and Goto Command Issues

Addresses errors related to identical labels and missing Goto labels in programs.

Error Messages: Missing Commands and Object Indices

Details errors for commands not found or object indices missing in various program types.

Error Messages: Object Indices and Parallel Movement Issues

Covers errors related to missing object indices and limitations in parallel movement commands.

Error Messages: Parallel Movement and Interrupted Emergency Stops

Addresses parallel movement errors and issues with interrupted emergency stop signals.

Error Messages: Safety Interlocks and Palletising Parameters

Covers errors related to protective gratings, software limits, palletising parameters, and limit switches.

Error Messages: Part Monitoring, Axis Position, and Conveyor

Details errors related to part monitors, axis positions, compressed air, and conveyor status.

Error Messages: Program Flow, Lock Areas, and Input Values

Covers errors from conveyor full, program stops, lock area deactivation/activation, and incorrect input values.

Error Messages: Configuration, Controller, and Language Issues

Details errors related to missing mould areas, service parameters, controller readiness, CNC, and language.

Error Messages: Program Memory and Battery Replacement

Covers errors for full program memory and instructions for changing the controller battery.

Error Messages: System Access, Printing, and Internal Errors

Details errors related to password levels, printer issues, and various internal system errors.

Error Messages: Communication, Data Modules, and I;O

Covers errors related to communication, IMM link, CAN bus, memory, robot configuration, and I/O modules.

Battenfeld UNIROB R10S Specifications

General IconGeneral
Payload10 kg
Protection classIP54
ApplicationHandling
InterfaceDigital I/O
Power supply400 V, 50/60 Hz

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