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Baudouin PowerKit 6M21 Series - User Manual

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Operation and Maintenance Manual
PowerKit 6M21 Series Diesel Engine
6M21(CR)
6M21(MP)
OMMBV2001
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Summary

Foreword

Safety

Covers basic safety precautions, warnings, and hazardous situations.

Maintenance & Spare Parts

Details maintenance intervals, genuine spare parts importance, and severe conditions.

1. Safety

Safety Information and Symbols

Importance of warnings, symbols, and safety instructions for hazard avoidance.

Personal and Environmental Safety

Precautions for personnel safety and environmental protection.

Fluid and Battery Safety

Safety measures for handling flammable fluids and batteries.

Electrical and Coolant Safety

Risks related to electrical systems and safe handling of coolant.

General Precautions for Operation

General safety guidelines before operation or maintenance.

2. Product

Rating Definitions

Definitions of power ratings like COP, PRP, and ESP with running conditions.

Engine Model and Overview

Engine model details, schematic diagrams, and component identification.

2.8 Electronic Governor System

Principle of Electronic Governor System

System type and functions of the electronic governor.

Speed Controller

Basic electronic characteristics of the speed controller.

3. Installation

Installation Safety and Lifting

Safety instructions and procedures for engine lifting and handling.

Engine Mounting and Accessories

Guidelines for engine mounting, brackets, and connecting pipes.

Systems Installation

Requirements for air intake, exhaust, cooling, fuel, and control systems installation.

Electrical Components and Governor System

Installation of ECU, sensors, and electronic governor system.

Genset Installation Recommendations

Guidelines for genset room, foundation, ventilation, and maintenance space.

4. Operation

First Engine Commissioning

Procedures for initial commissioning and pre-start checks.

Preparations before Start

Adding engine oil, fuel, and coolant, and removing adjustment bolts.

Starting and Operating the Engine

Steps for starting, operating, and monitoring engine performance.

Cold Environment Precautions and Stopping

Safety measures for cold climates and engine shutdown procedures.

Electronic Control System Operation

Procedures for reading and clearing fault codes via the diagnostic switch.

5. Maintenance

General Safety Conditions for Maintenance

Safety warnings and conditions for maintenance operations.

Maintenance Table

Maintenance intervals for various operations (Check, Adjust, Clean, Replace).

Maintenance Operations

General maintenance procedures and specific operations.

Storage Protection Instruction

Instructions for protecting the engine during storage.

6. Appendix

Recommendations

Coolant, lubricant, and fuel recommendations for engine operation.

Common Faults and Troubleshooting

Identifying and resolving common engine faults and issues.

6.6 Recommended Torques for Bolts

Recommended Torques for Hollow Bolts

Recommended tightening torques for hollow bolts.

Recommended Torques for Standard Bolts

Recommended tightening torques for standard bolts.

Baudouin PowerKit 6M21 Series Specifications

General IconGeneral
BrandBaudouin
ModelPowerKit 6M21 Series
CategoryEngine
LanguageEnglish

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