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Bauer 1865E-B User Manual

Bauer 1865E-B
20 pages
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Owners Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly,
operating, inspection, maintenance and cleaning procedures. Write the product’s serial number in the
back of the manual near the assembly diagram (or month and year of purchase if product has no number).
Keep this manual and the receipt in a safe and dry place for future reference. 21i
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-888-866-5797 as soon as possible.
Copyright
©
2021 by Harbor Freight Tools
®
. All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly an d se rv ic e may n ot b e in cl uded.
Read this material before using this product.
Failure to do so can result in serious injury.
SAVE THIS MANUAL.
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Bauer 1865E-B Specifications

General IconGeneral
BrandBauer
Model1865E-B
CategoryGrinder
LanguageEnglish

Summary

Warning Symbols and Definitions

Safety Alert Symbol Definitions

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE symbols.

Important Safety Information

General Power Tool Safety Warnings

Crucial safety advice applicable to all power tool operations.

Work Area Safety Guidelines

Recommendations for maintaining a safe and hazard-free work environment.

Electrical Safety Precautions

Outlet, Plug, and Cord Safety

Guidelines for proper outlet usage, plug modification, and cord care.

Preventing Shock in Wet or Grounded Conditions

Advice on avoiding electric shock from grounded surfaces and wet environments.

Personal Safety During Operation

Operator Alertness and Condition

Emphasizes staying alert and avoiding distractions or impairment.

Personal Protective Equipment (PPE)

Specifies essential PPE like eye protection, gloves, and respiratory gear.

Safe Tool Handling and Dress Code

Covers preventing unintentional starts, proper grip, and appropriate clothing.

Power Tool Use and Care Guidelines

Proper Tool Operation Techniques

Advice on not forcing the tool, using functional switches, and proper storage.

Tool Maintenance and Accessory Sharpening

Importance of maintaining tools and keeping cutting edges sharp for safety.

Professional Tool Servicing

When to Seek Qualified Repair

Emphasizes that repairs should only be performed by certified technicians.

Grinding, Sanding, Wire Brushing Safety

Accessory and Tool Compatibility

Ensure accessories match tool speed, diameter, and arbor requirements.

Safe Accessory Handling and Inspection

Inspect accessories for damage and use only manufacturer-recommended types.

Operator and Bystander Protection

Wear PPE, maintain safe distances, and hold the tool correctly.

General Operation Safety Rules

Rules for avoiding unintentional starts, cleaning vents, and operating near hazards.

General Operational Safety Rules

Securing Workpieces and Operator Well-being

Secure workpieces, avoid operating unattended, and consult doctor if pacemaker wearer.

Understanding Manual Limitations and Kickback Risks

Manual warnings aren't exhaustive; use common sense and understand kickback hazards.

Kickback Prevention and Control

Grip and Body Positioning for Kickback

Maintain firm grip, position body away from kickback path, avoid accessory contact.

Avoiding Snagging and Unsafe Attachments

Use care with edges, avoid bouncing, and do not use blades causing kickback.

Safety Warnings for Grinding Operations

Wheel, Guard, and Flange Selection

Use correct wheels, guards, and flanges for safe grinding.

Proper Wheel Application and Attire

Use wheels as intended and wear appropriate fire-resistant clothing.

Safety Warnings for Sanding Operations

Sanding Disc Size and Handling

Avoid oversized discs and follow manufacturer guidelines for sanding paper.

Safety Warnings for Wire Brushing

Bristle Safety and Guard Clearance

Be aware of thrown bristles and ensure guard doesn't impede brush rotation.

Vibration Safety and Health Risks

Understanding Vibration Hazards

Repeated vibration can cause temporary or permanent physical injury to hands and arms.

Minimizing Vibration Exposure

Tips include medical checks, avoiding smoking, wearing gloves, and light grip.

Grounding and Electrical Safety

Three-Prong Plug and Grounding Requirements

Grounded tools need a three-wire cord connected to a properly grounded outlet.

Double Insulated Tools and Two-Prong Plugs

Double insulated tools are safe without grounding and use two-prong plugs.

Extension Cord Guidelines

Selecting Extension Cords by Gauge

Choose extension cords with appropriate gauge for tool current and distance.

Outdoor Use and Cord Protection

Use outdoor-rated cords and protect them from damage and elements.

Understanding Safety Symbols

Interpreting Tool Markings and Warnings

Explains symbols for insulation, voltage, current, RPM, and required PPE.

Product Specifications

Electrical Rating, Speed, and Dimensions

Details electrical specifications, no-load speed, arbor size, and wheel diameter.

Setup and Assembly - Wheel Guard

Pre-Use Safety Checks

Read safety information and ensure the tool is unplugged before setup.

Installing the Wheel Guard

Step-by-step instructions for correctly mounting the wheel guard for safety.

Installing the Auxiliary Handle

Proper Handle Installation for Safety

Install the auxiliary handle securely on either side for optimal control.

Tool Functions and Components

Identifying Key Operational Parts

Diagram illustrating and naming main components like switches, guards, and discs.

Operating Instructions and Tool Setup

Pre-Operation Safety Check

Ensure tool is unplugged and switch is off before commencing any setup or operation.

Installing Grinding Wheels and Accessories

Mounting Non-threaded Grinding Wheels

Requirements and steps for installing non-threaded grinding wheels.

Mounting Threaded Accessories

Requirements and steps for installing threaded accessories like wire brushes.

Work Area and Workpiece Preparation

Creating a Safe Work Environment

Designate a clean, lit area, route cords safely, and secure workpieces.

Personal Safety and Debris Management

Use PPE and prepare for flying sparks and debris.

Grinding and Wire Brushing Operation

Safe Grinding and Wire Brushing Techniques

Grip firmly, start tool, allow full speed, apply at angle, keep moving for smooth surface.

Post-Operation Procedures for Grinding

Turn off, unplug, allow to stop, clean, and store the tool safely.

Sanding Operation Procedures

Safe Sanding Techniques

Clean surface, attach disc, start tool, contact gently, use light pressure, move uniformly.

Post-Operation Procedures for Sanding

Turn off, unplug, allow to stop, clean, and store the tool safely.

Maintenance and Servicing Procedures

General Maintenance and Safety Checks

Procedures require qualified technicians; perform pre-use inspections.

Cleaning and Accessory Storage

Clean tool after use, blow out vents, and store accessories properly.

Accessory Storage and Handling

Proper Storage of Accessories

Handle accessories carefully and store them in a dry, temperature-stable area.

Troubleshooting Common Issues

Tool Start-up and Performance Problems

Addresses issues like no power, slow operation, and cord problems.

Noise, Overheating, and Effectiveness Issues

Covers worn brushes, blocked vents, straining the tool, and accessory problems.

Parts List and Diagram Information

Disclaimer on Product Repairs

Manufacturer states repairs should be done by certified technicians.

Identifying Replacement Parts

Lists parts with descriptions, quantities, and instructions for serial number recording.

Assembly Diagram

Visual Guide to Component Assembly

Illustrates the assembly of the tool with numbered parts corresponding to the parts list.

Limited 90 Day Warranty

Warranty Coverage and Exclusions

Details coverage period, exclusions for misuse/abuse, and limitations.

Warranty Claim Process

Explains how to return products for warranty service and potential outcomes.

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