Page 17For technical questions, please call 1-888-866-5797.Item 57003 
 
Troubleshooting
Problem Possible Causes Likely Solutions
Tool will not start. 1.  Cord not connected.
2.  No power at outlet. 
 
 
 
3.  Tool’s thermal reset 
breaker tripped (if equipped).
4.  Internal damage or wear.  (Carbon 
brushes or switch, for example.)
1.  Check that cord is plugged in.
2.  Check power at outlet.  If outlet is 
unpowered, turn off tool and check 
circuit breaker.  If breaker is tripped, 
make sure circuit is right capacity for 
tool and circuit has no other loads.
3.  Turn off tool and allow to cool.  
Press reset button on tool.
4.  Have technician service tool.
Tool operates slowly. 1.  Excess pressure applied to workpiece.
2.  Power being reduced by long or 
small diameter extension cord.
1.  Decrease pressure, allow tool to do the work.
2.  Eliminate use of extension cord.  
If an extension cord is needed, use 
one with the proper diameter for 
its length and load.  See ([WHQVLRQ
Cords in *5281',1* section.
Performance 
decreases over time.
Carbon brushes worn or damaged. Have qualified technician replace brushes.
Excessive noise 
or rattling.
Internal damage or wear.  
(Carbon brushes or bearings, for example.)
Have technician service tool.
Overheating. 1.  Forcing tool to work too fast.
2.  Blocked motor housing vents. 
 
 
3.  Motor being strained by long or 
small diameter extension cord.
1.  Allow tool to work at its own rate.
2.  Wear ANSI-approved safety goggles 
and NIOSH-approved dust mask/
respirator while blowing dust out of 
motor using compressed air.
3.  Eliminate use of extension cord.  
If an extension cord is needed, use 
one with the proper diameter for 
its length and load.  See ([WHQVLRQ
Cords in *5281',1* section.
Tool does not 
grind, sand or 
brush effectively.
1.  Disc accessory may be 
loose on Spindle.
2.  Disc accessory may be damaged, 
worn or wrong type for the material.
1.  Be sure disc accessory arbor is correct 
and Outer Flange/Arbor Nut is tight.
2.  Check condition and type of disc accessory. 
Use only proper type of disc 
accessory in good condition.
  Follow all safety precautions whenever diagnosing or servicing 
the tool.  Disconnect power supply before service.
SAFETYOPERATIONMAINTENANCE SETUP