Bayco NightStick XPP-5454G User Manual

Instruction Manual
XPP-5454G
US PATENT 9,713,217
THE XPP-5454G IS APPROVED FOR USE
CLASS I DIV 1 GRPS A-D T3
CLASS II & III GRPS E-G T135ºC
CLASS I ZONE 0 AEx ia IIC T3 Ga
Ex ia IIC T3 Ga
II 1 G Ex ia op is IIC T3 Ga
Ex ia op is IIC T3 Ga
Intertek ITS 13 ATEX27928X
IECEx ITS 18.0030X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell E92 or EN92
0359
ID 5012927
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
Bayco Products, Inc. XPP-5454G
640 S. Sanden Blvd., Wylie, TX 75098
Conforms to:
ANSI/UL STD 913, ANSI/UL
60079-0, ANSI/UL 60079-11
Certified to:
CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25
INMETRO
Segurança
NCC
Ex ia op is IIC T3 Ga
(-20ºC ≤ Tamb ≤ +40ºC)
15.0296 X
WARNINGS - INTRINSICALLY SAFE
y Warning: Use only the approved non-rechargeable batteries listed below.
y Warning: Do NOT attempt to use rechargeable AAA batteries with this light.
y Warning: To prevent ignition of a hazardous atmosphere, do not open the battery
compartment in the hazardous environment. This task must ONLY be performed in an
area known to be non-hazardous.
y Warning: When exchanging batteries, use only ENERGIZER E92 or EN92
BATTERIES.
y Warning: To prevent ignition of a hazardous atmosphere, the AAA batteries must
only be exchanged in an area known to be non-hazardous.
y Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries
with used non-rechargeable batteries, or mix non-rechargeable batteries from different
manufacturers.
y Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
y For personal safety, always con rm the rating of any known hazardous or potentially
hazardous location where the light is to be used.
BATTERY INSTALLATION
WARNING: In order to maintain the XPP-5454’s Intrinsically Safe rating, the only
AAA batteries certi ed for use with this light are the ENERGIZER E92 or EN92
BATTERIES.
y Do not attempt to use any other brand or model of AAA batteries with this light.
y Do not attempt to use any type of rechargeable AAA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not open the battery
compartment door in the hazardo us environment. This task must ONLY be done
in an area known to be non-hazardous.
y Loosen the locking screw located on the back of the battery compartment door.
NOTE: Do NOT attempt to completely remove the locking screw. Doing so is not
necessary and may damage the threads. The screw simply needs to be loosened
enough to allow the battery compartment door to open.
y Using 3 – AAA ENERGIZER E92 or EN92 BATTERIES (make sure that all 3
batteries are of the same model), install the batteries in the back of the light paying
close attention to the markings inside the battery compartment for proper battery
terminal polarity alignment.
y Close the battery compartment door.
y Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the
threads and impact the light’s Intrinsic Safety.
OPERATION
THE XPP-5454G HAS TWO BUTTONS THAT CONTROL LIGHT OUTPUT:
LIGHTING MODES
Pressing the Spotlight Button will turn on the spotlight. Pressing the Floodlight
Button will turn on the  oodlight. Pressing both buttons will turn on both the Spotlight
and the Floodlight. This mode is called Dual-Light.
EACH BUTTON HAS TWO BRIGHTNESS SETTINGS
y High-brightness - Press the desired button once
y Low-brightness - Press the desired button a second time
y Pressing the same button a third time will turn that lighting mode off
THE XPP-5454G HAS A TILT ADJUSTMENT FEATURE:
Simply adjust the tilt angle of the light to illuminate the desired area.
THE XPP-5454G COMES WITH TWO DIFFERENT HEADBANDS:
ELASTIC NON-SLIP HEADBAND
Use this headband for wearing the headlamp directly on your head or while wearing
a soft hat such as a ball cap. The non-slip feature will keep the light positioned on the
head even during vigorous movement.
HEAVY-DUTY RUBBER HEADBAND
Use the heavy-duty rubber headband on any hardhat. The tacky nature of the strap
will keep the light attached even if the hat is dropped or used in wet conditions.
XPP-5454G

Bayco NightStick XPP-5454G Specifications

General

Light Source	LED
Color	Black
Material	Polymer
Drop Rating	2 meters
Warranty	Limited lifetime
Length	6.5 in
Water Resistance	IPX4
Dimensions	6.5 in (Length) x 1.8 in (Head Diameter)

Summary

Product Approval Information

Intrinsically Safe Warnings

Battery Safety Precautions

Use only approved non-rechargeable batteries and avoid mixing battery types. Do not open compartment in hazardous environments.

Intrinsic Safety Instructions

Hazardous Location Confirmation

Confirm the rating of any hazardous location before using the light for personal safety.

Battery Installation and Safety

Approved Battery Usage and Warnings

Only use Energizer E92 or EN92 AAA batteries. Do not use rechargeable or other brands.

Battery Compartment Handling

Loosen locking screw to open compartment; do not remove. Perform in non-hazardous area.

Battery Installation Procedure

Install 3 AAA batteries, observing polarity. Close compartment door and tighten screw.

Operating the XPP-5454G

Light Output Control

Use Spotlight and Floodlight buttons for illumination. Pressing both activates Dual-Light mode.

Brightness Adjustment

Press buttons once for high brightness, twice for low brightness. Third press turns off.

Tilt Adjustment Feature

Adjusting Illumination Angle

Simply adjust the tilt angle of the light to direct illumination to the desired area.

Headband Options

Headband Usage

Use elastic non-slip headband on head/hat or rubber headband on hardhats.

EU Declaration of Conformity

Product Compliance Standards

Declaration of conformity for XPP-5454G/XPP-5454GC, compliant with ATEX Directive and harmonised standards.