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Bayco NightStick XPP-5454G - User Manual

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Instruction Manual
XPP-5454G
US PATENT 9,713,217
THE XPP-5454G IS APPROVED FOR USE
CLASS I DIV 1 GRPS A-D T3
CLASS II & III GRPS E-G T135ºC
CLASS I ZONE 0 AEx ia IIC T3 Ga
Ex ia IIC T3 Ga
II 1 G Ex ia op is IIC T3 Ga
Ex ia op is IIC T3 Ga
Intertek ITS 13 ATEX27928X
IECEx ITS 18.0030X
-20ºC ≤ Tamb ≤ +40ºC
1.5V/Cell E92 or EN92
0359
ID 5012927
INTRINSICALLY SAFE
SECURITE INTRINSEQUE
Bayco Products, Inc. XPP-5454G
640 S. Sanden Blvd., Wylie, TX 75098
Conforms to:
ANSI/UL STD 913, ANSI/UL
60079-0, ANSI/UL 60079-11
Certified to:
CAN/CSA STD C22.2 No 157
CAN/CSA STD C22.2 No 60079-0
CAN/CSA STD C22.2 No 60079-11
CSA STD C22.2 No 25
INMETRO
Segurança
NCC
Ex ia op is IIC T3 Ga
(-20ºC ≤ Tamb ≤ +40ºC)
15.0296 X
WARNINGS - INTRINSICALLY SAFE
y Warning: Use only the approved non-rechargeable batteries listed below.
y Warning: Do NOT attempt to use rechargeable AAA batteries with this light.
y Warning: To prevent ignition of a hazardous atmosphere, do not open the battery
compartment in the hazardous environment. This task must ONLY be performed in an
area known to be non-hazardous.
y Warning: When exchanging batteries, use only ENERGIZER E92 or EN92
BATTERIES.
y Warning: To prevent ignition of a hazardous atmosphere, the AAA batteries must
only be exchanged in an area known to be non-hazardous.
y Warning: To reduce the risk of explosion, do not mix new non-rechargeable batteries
with used non-rechargeable batteries, or mix non-rechargeable batteries from different
manufacturers.
y Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
y For personal safety, always con rm the rating of any known hazardous or potentially
hazardous location where the light is to be used.
BATTERY INSTALLATION
WARNING: In order to maintain the XPP-5454’s Intrinsically Safe rating, the only
AAA batteries certi ed for use with this light are the ENERGIZER E92 or EN92
BATTERIES.
y Do not attempt to use any other brand or model of AAA batteries with this light.
y Do not attempt to use any type of rechargeable AAA batteries with this light.
Warning: To prevent ignition of a hazardous atmosphere, do not open the battery
compartment door in the hazardo us environment. This task must ONLY be done
in an area known to be non-hazardous.
y Loosen the locking screw located on the back of the battery compartment door.
NOTE: Do NOT attempt to completely remove the locking screw. Doing so is not
necessary and may damage the threads. The screw simply needs to be loosened
enough to allow the battery compartment door to open.
y Using 3 – AAA ENERGIZER E92 or EN92 BATTERIES (make sure that all 3
batteries are of the same model), install the batteries in the back of the light paying
close attention to the markings inside the battery compartment for proper battery
terminal polarity alignment.
y Close the battery compartment door.
y Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the
threads and impact the light’s Intrinsic Safety.
OPERATION
THE XPP-5454G HAS TWO BUTTONS THAT CONTROL LIGHT OUTPUT:
LIGHTING MODES
Pressing the Spotlight Button will turn on the spotlight. Pressing the Floodlight
Button will turn on the oodlight. Pressing both buttons will turn on both the Spotlight
and the Floodlight. This mode is called Dual-Light.
EACH BUTTON HAS TWO BRIGHTNESS SETTINGS
y High-brightness - Press the desired button once
y Low-brightness - Press the desired button a second time
y Pressing the same button a third time will turn that lighting mode off
THE XPP-5454G HAS A TILT ADJUSTMENT FEATURE:
Simply adjust the tilt angle of the light to illuminate the desired area.
THE XPP-5454G COMES WITH TWO DIFFERENT HEADBANDS:
ELASTIC NON-SLIP HEADBAND
Use this headband for wearing the headlamp directly on your head or while wearing
a soft hat such as a ball cap. The non-slip feature will keep the light positioned on the
head even during vigorous movement.
HEAVY-DUTY RUBBER HEADBAND
Use the heavy-duty rubber headband on any hardhat. The tacky nature of the strap
will keep the light attached even if the hat is dropped or used in wet conditions.
XPP-5454G
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Summary

Product Approval Information

Intrinsically Safe Warnings

Battery Safety Precautions

Use only approved non-rechargeable batteries and avoid mixing battery types. Do not open compartment in hazardous environments.

Intrinsic Safety Instructions

Hazardous Location Confirmation

Confirm the rating of any hazardous location before using the light for personal safety.

Battery Installation and Safety

Approved Battery Usage and Warnings

Only use Energizer E92 or EN92 AAA batteries. Do not use rechargeable or other brands.

Battery Compartment Handling

Loosen locking screw to open compartment; do not remove. Perform in non-hazardous area.

Battery Installation Procedure

Install 3 AAA batteries, observing polarity. Close compartment door and tighten screw.

Operating the XPP-5454 G

Light Output Control

Use Spotlight and Floodlight buttons for illumination. Pressing both activates Dual-Light mode.

Brightness Adjustment

Press buttons once for high brightness, twice for low brightness. Third press turns off.

Tilt Adjustment Feature

Adjusting Illumination Angle

Simply adjust the tilt angle of the light to direct illumination to the desired area.

Headband Options

Headband Usage

Use elastic non-slip headband on head/hat or rubber headband on hardhats.

EU Declaration of Conformity

Product Compliance Standards

Declaration of conformity for XPP-5454G/XPP-5454GC, compliant with ATEX Directive and harmonised standards.

Overview

The Nightstick XPP-5454G is a versatile flashlight designed for a variety of uses, particularly in environments where safety and reliability are paramount. This device is engineered to provide dependable illumination with several user-friendly features and robust construction.

Function Description

The primary function of the XPP-5454G is to provide illumination. It features two distinct light outputs: a spotlight and a floodlight. These can be activated independently or simultaneously, offering flexibility in lighting different areas or tasks. The spotlight is designed for focused, long-distance illumination, while the floodlight provides a wider, more diffused beam suitable for close-up work or illuminating a broader area. This dual-light capability allows users to adapt the lighting to their specific needs, whether it's inspecting a distant object or lighting up a workspace.

Usage Features

The XPP-5454G incorporates several features that enhance its usability and adaptability in various situations:

  • Dual-Light Functionality: The device offers both a spotlight and a floodlight. The spotlight button activates the spotlight, while the floodlight button activates the floodlight. Pressing both buttons simultaneously activates both lights, providing comprehensive illumination. This dual-light design is a key advantage, allowing users to switch between focused and wide-area lighting as required.

  • Momentary Operation: Both the spotlight and floodlight buttons support momentary operation. This means that if you press and hold a button, the light will stay on only as long as the button is depressed. Releasing the button turns the light off. This feature is useful for quick checks or signaling.

  • Constant-On Operation: To keep the light on continuously, users can press and release a button. This locks the light into the "on" position, eliminating the need to constantly hold the button. Pressing and releasing the button again will turn the light off. This constant-on feature is ideal for tasks requiring sustained illumination.

  • Brightness Settings: The device includes a low-brightness setting for both the spotlight and floodlight. To activate this, press and hold a button for approximately 2 seconds. This allows users to conserve battery life or reduce glare in sensitive environments.

  • Adjustable Tilt Angle: The XPP-5454G features an adjustable tilt angle, allowing users to direct the light precisely where it's needed. This is particularly useful when the device is worn on the head, as it enables the user to illuminate their line of sight without having to constantly adjust their head position.

  • Headlamp Compatibility: The device is designed to be worn as a headlamp, freeing up the user's hands for other tasks. It comes with a heavy-duty rubber headstrap, which is designed to be worn comfortably over a hard hat or directly on the head. The rubber strap is durable and provides a secure fit, even in demanding conditions. The strap's design also ensures that it stays in place during vigorous movement.

  • Durability and Robustness: The XPP-5454G is built to withstand harsh environments. Its robust construction ensures reliability and longevity, making it suitable for industrial, outdoor, and hazardous locations. The device is designed to be impact-resistant and durable, capable of enduring the rigors of daily use.

  • Hazardous Location Certification: The device is certified for use in hazardous locations, specifically classified as Ex II 1 G Ex ia IIC T3 Ga. This certification indicates that it is intrinsically safe and can be used in environments where flammable gases or vapors may be present, without posing an ignition risk. This makes it an essential tool for professionals working in industries such as oil and gas, chemical processing, and mining.

Maintenance Features

Proper maintenance is crucial for ensuring the longevity and safe operation of the XPP-5454G. The device is designed with user-friendly maintenance in mind, primarily focusing on battery replacement:

  • Battery Replacement: The XPP-5454G operates on three AAA batteries. When replacing batteries, it is imperative to use only Energizer E92 or EN92 batteries to maintain the device's intrinsic safety certification. Using other battery types could compromise the device's safety features and potentially create a hazard.

  • Battery Compartment Access: To replace the batteries, the battery compartment screw must be loosened. It is important to note that this screw is designed to be captive, meaning it will not completely remove from the battery compartment door. This prevents loss of the screw during battery changes. Once the screw is loosened, the battery compartment door can be opened.

  • Correct Battery Orientation: When inserting new batteries, users must ensure they are oriented correctly according to the polarity markings inside the battery compartment. Incorrect battery orientation can prevent the device from functioning and may cause damage.

  • Battery Compartment Closure: After replacing the batteries, the battery compartment door must be closed securely, and the captive screw tightened firmly. This ensures a proper seal and maintains the device's integrity and intrinsic safety.

  • Regular Inspection: While not explicitly detailed as a "maintenance feature," regular inspection of the device for any signs of damage, such as cracks in the housing or wear on the headstrap, is recommended to ensure continued safe operation. Any damaged components should be addressed promptly.

  • Cleaning: Keeping the device clean, especially the lens, will ensure optimal light output. A soft, damp cloth can be used for cleaning the exterior.

The Nightstick XPP-5454G is a reliable and versatile lighting tool, designed with user safety, convenience, and durability in mind, making it an indispensable device for professionals in demanding environments.

Bayco NightStick XPP-5454G Specifications

General IconGeneral
Light SourceLED
ColorBlack
MaterialPolymer
Drop Rating2 meters
WarrantyLimited lifetime
Length6.5 in
Water ResistanceIPX4
Dimensions6.5 in (Length) x 1.8 in (Head Diameter)

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