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Explains Danger, Warning, Caution, Tip, Note, and Example symbols used in the manual.
Details optimal temperature, humidity, and protection against environmental factors.
States accuracy is based on testing but without warranty due to usage conditions.
Lists required PPE like coveralls, chemical-resistant gloves, boots, and eyewear.
Outlines safe procedures for handling chemicals, cleaning equipment, and managing waste.
Crucial warning to disconnect power and initial steps for pump removal and inspection.
Instructions for inspecting manifold, O-rings, and valve components for wear.
Procedures for checking and replacing spring retainers and valve springs.
Guidance on removing, checking, and replacing valves and valve seats.
Instructions for installing O-rings on valve seats and assembling valve components.
Steps for inspecting and replacing the diaphragm and checking the plunger for wear.
Procedures for installing the plunger, diaphragm, manifold plate, and securing bolts.
Steps for reconnecting hoses, securing clips, and preparing the pump for use.
Detailed diagram of the 04161797 D3 pump assembly with part numbers.
List of recommended spare parts kits for the D3 pump.
This manual describes the D3 Pump Service, part number #04161797, for Bayer SeedGrowth™ Equipment, specifically designed for use with a PSD Tank. The D3 Pump is a critical component in the seed treatment process, ensuring accurate and safe application of chemical products to seeds.
The D3 Pump is an integral part of the seed treatment system, responsible for precisely metering and delivering chemical products. It operates by drawing chemical from a supply tank (PSD Tank) and pumping it through a manifold to the seed treatment application point. The pump's design incorporates a diaphragm mechanism, which is crucial for handling various chemical viscosities and ensuring consistent flow rates. The system includes inlet and outlet valve assemblies that control the direction and flow of the chemical. Proper functioning of the diaphragm, valves, and associated O-rings is essential for the pump's performance and the accuracy of chemical application. The pump is mounted on a shelf and connected to the PSD Tank via hoses and couplers, with a main supply ball valve controlling the chemical flow from the tank.
The D3 Pump is designed for use with Bayer SeedGrowth™ Equipment, specifically the PSD Tank. It requires careful installation and operation to ensure optimal performance. Users must adhere to safety guidelines, including disconnecting from the power source before maintenance and using appropriate Personal Protective Equipment (PPE) when handling chemicals. The pump's operation involves controlling chemical flow via a main supply ball valve and ensuring proper connections of hoses and couplers. Regular calibration is emphasized to maintain accuracy in chemical application and seed coverage, as variables like humidity, temperature, seed size, and chemical viscosity can affect performance. The system is designed to be user-serviceable for common wear parts, with clear instructions provided for disassembly and reassembly.
The manual provides detailed step-by-step instructions for servicing the D3 Pump, focusing on inspection and replacement of wear components. Key maintenance procedures include:
General| Brand | Bayer HealthCare |
|---|---|
| Model | D3 |
| Category | Water Pump |
| Language | English |
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