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BAYKAL HGL C Series User Manual

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BAYKAL
EDITION NO : HGL SECTION :
DATE OF ISSUE : November 2009 PAGE :
1
USER MANUAL
HYDRAULIC SHEAR
MODEL HGL
Machine Types: HGL CXXXXX-Xxx
HGL SXX0XX-Xxx
No part of this User‘s Manual may be reproduced or transmitted by any without Prior permission of Baykal
Makine Sanayi ve Ticaret A..

Table of Contents

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BAYKAL HGL C Series Specifications

General IconGeneral
BrandBAYKAL
ModelHGL C Series
CategoryPower Tool
LanguageEnglish

Summary

Machine Type Description

General Machine Information

Machine Identification Details

Brand, type, serial number, manufacturer, and dealer information.

Important Information

Safety Features and Instructions

Key safety features, precautions, and operational guidelines.

Noise Measurement

Information on the sound pressure level of the machine.

Overall Drawing

Lifting & Transportation

Unpacking & Installation

Operating and Maintenance Instructions

Technical Data and Equipment

Specifications, parts lists, and standard equipment.

Shear Applications and Usage Guidelines

Intended uses, prohibited uses, and incorrect operations.

Using the Shear: Initial Setup and Testing

Steps for initial testing and preparing the machine for use.

Electrical Connections

Guidelines for connecting the machine's electrical components.

Electrical Cabinets and Control Units

Overview of electrical cabinets and control panel layouts.

Operating the Machine

Steps for starting up and preparing the machine for work.

Blade Gap Adjustment

Procedures for manual and motorized blade gap adjustment.

Back-gauge and Cutting Length Adjustment

Setting the back-gauge range and cutting length.

Additional Operation Features

Illumination for cutting line and cutting speed adjustments.

Maintenance & Inspection

Inspection Schedule and Procedures

Types and frequency of inspections for machine upkeep.

Hydraulic System Maintenance

Procedures for maintaining the hydraulic system, changing oil, and filters.

Blade and Back-gauge Adjustment

Steps for re-adjusting back-gauge and changing blades.

Lifting Cylinders Maintenance

Checks and maintenance for lifting cylinders.

Troubleshooting

Sheared Material Issues

Addresses problems with burred material and blade condition.

Beam Movement Problems

Solutions for beam not descending or ascending.

Oil Leakage Issues

Troubleshooting oil leaks in various parts of the machine.

Storage, Re-utilization, and Scrapping

Machine Storage Procedures

Precautions for storing the machine long-term.

Re-utilization After Storage

Steps to follow when bringing a stored machine back into service.

Scrapping Procedures

Guidelines for safely dismantling the machine at end-of-life.

Lubrication Diagram

Piston Arm Housing Lubrication

Detailed steps and schedule for lubricating piston arm housings.

Appendix

Spare Part List

A list of all replaceable parts for the machine.

Hydraulic Circuit Diagram

Schematic showing the machine's hydraulic system.

Electric Circuit Diagram

Schematic showing the machine's electrical wiring.

Additional Manuals

Related product manuals