BeadBuster XB-550 - User Manual

XB-550
HEAVY DUTY
OWNERS MANUAL
v1.3
5. The BeadBuster XB-550 is equipped with a 2-sided Ram foot, as well as a magnetic
spacer that, when combined, will accommodate a wide range of Wheel Sizes.
Different wheels (ATV’s vs. farm tractors vs. agricultural vs industrial, etc) all have
different size wheel rim lip sizes, most critically is the lip depth. The function of
the BeadBuster relies on the Ram Foot extending as far as possible underneath
the lip of the rim so that it covers the steel cord (bead bundle), but does not go so
far that it will engage the bead retainer when the rame foot pushes down. The 4
different combinations of ram foot side and spacer will work with a large range of
rim lip depths.
If you are unsure of your rim lip depth, you can approximate it by measuring the
outermost diameter of the lip of the rim, and subtracting the inside diameter of the
tire (standard tire diameter).
Rim Lip Depth = (Outer Rim Dia. – Tire Dia.) /2
BeadBuster
105 S. 12
th
St., Unit 500
Philadelphia, PA 19107
©2020 BeadBuster. All rights reserved.
www.BeadBuster.com
info@beadbuster.com
p. 215-948-2302
TM
PATENTED
US 9,333,819 B1
Bead Retainer
Steel Cord (Bead Bundle)
Rim Lip Depth
Rim Lip Thickness
d
d
4. Long Foot, no spacer
d > 1.245”
3. Long Foot w/ spacer
d = 1.025” – 1.245”
d
d
1. Short Foot w/ spacer
d = 0.585” – 0.805” (ATV’s)
2. Short Foot, no spacer
d = 0.805” – 1.025”

Summary

Understanding Rim Lip Depth

Short Foot with Spacer

Accommodates rim lip depths from 0.585" to 0.805", suitable for ATVs.

Short Foot without Spacer

Accommodates rim lip depths from 0.805" to 1.025" without using the spacer.

Long Foot with Spacer

Accommodates rim lip depths from 1.025" to 1.245" with the spacer.

Long Foot without Spacer

Accommodates rim lip depths greater than 1.245" without using the spacer.

BeadBuster XB-550 Parts Identification

Instructions for Breaking a Bead

Step 1: Release Tire Pressure

Remove the valve core to release air pressure from the tire before proceeding.

Step 2: Position BeadBuster Feet

Insert the BeadBuster feet between the tire and rim, using the leverage handle.

Step 3: Clamp BeadBuster to Rim

Tighten the clamp bolt until the BeadBuster is vertical and touching the rim.

Step 4: Engage Ram Bolt

Run the ram bolt down to push the bead past the rim lip, avoiding thread stripping.

Overview

1. Technical Specifications and Features
2. Rim Lip Depth Accommodation
3. Usage Instructions for Breaking a Bead
4. Maintenance Features
5. Additional Information

The BeadBuster XB-550 is a heavy-duty tool designed for breaking tire beads, making tire removal and installation easier. It is equipped with a 2-sided Ram foot and a magnetic spacer, allowing it to accommodate a wide range of wheel sizes, including those for ATVs, farm tractors, agricultural, and industrial applications. The tool's primary function is to extend the Ram Foot underneath the rim's lip to cover the steel cord (bead bundle) without engaging the bead retainer when pressure is applied.

Technical Specifications and Features:

The XB-550 features a robust construction with key components designed for durability and effective operation:

• Ram Bolt: (5/8"-11, 15/16" Hex) - This is the main bolt used to apply downward force to break the bead.
• Clamp Bolt: (5/8"-11, 15/16" Hex) - Used to secure the BeadBuster to the rim.
• Clamp Hinge Pin: Connects the clamp arm to the main body, allowing it to pivot.
• Leverage Handle: Provides a sturdy grip and leverage for positioning the tool.
• Return Spring: Assists in the tool's operation, likely for retracting components.
• Holding Feet: These feet are positioned between the tire and rim to secure the tool.
• Ram Foot: The part that directly pushes on the tire bead.
• Clamp Arm: The arm that secures the tool to the rim.
• Clamp Pad: A pad on the clamp arm that contacts the rim.

Rim Lip Depth Accommodation:

The XB-550 is versatile in handling various rim lip depths through four different combinations of the ram foot side and spacer:

1. Short Foot w/ spacer: Accommodates rim lip depths (d) from 0.585" to 0.805" (common for ATVs).
2. Short Foot, no spacer: Accommodates rim lip depths (d) from 0.805" to 1.025".
3. Long Foot w/ spacer: Accommodates rim lip depths (d) from 1.025" to 1.245".
4. Long Foot, no spacer: Accommodates rim lip depths (d) greater than 1.245".

If the rim lip depth is unknown, it can be approximated by measuring the outermost diameter of the rim's lip and subtracting the inside diameter of the tire (standard tire diameter), then dividing by 2: Rim Lip Depth = (Outer Rim Dia. – Tire Dia.) / 2

Usage Instructions for Breaking a Bead:

1. Prepare the Tire: Remove the valve core to release all air pressure from the tire.
2. Position the Tool: Press the BeadBuster feet in between the tire and rim. Use the sturdy 'Leverage Handle' to aid in positioning the feet. Lubricate the tire with soapy water to help the feet slide in easily.
3. Secure the Tool: Using a 15/16" socket or wrench, tighten the clamp bolt on the BeadBuster. A small impact tool or hand wrench can be used. Tighten the clamp bolt until the BeadBuster is vertical and its body is touching the rim. Ensure the BeadBuster feet are fully inserted.
4. Break the Bead: Using a 15/16" socket or wrench, run down the ram bolt until the tire bead has been pushed past the retaining lip on the rim. Depending on the age and condition of the tire, the bead may partially return to its seated position. It is crucial not to overtighten the ram bolt past the point where the flange head contacts the tool body, as this can strip the threads.

Maintenance Features:

While specific maintenance features are not detailed, the robust construction and use of standard bolt sizes (5/8"-11, 15/16" Hex) suggest that components like the ram bolt and clamp bolt could be replaced if worn or damaged. Lubrication of moving parts, particularly the ram bolt threads, would likely extend the tool's lifespan and ensure smooth operation. The design emphasizes durability, with a focus on strong materials and a straightforward mechanical action.

Additional Information:

The BeadBuster XB-550 is proudly Made in U.S.A. and is patented under US 9,333,819 B1. For more detailed instructions and videos, users are encouraged to visit the manufacturer's website: www.BeadBuster.com.

BeadBuster XB-550 Specifications

General

Brand	BeadBuster
Model	XB-550
Category	Tools
Language	English