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BE&SCO Beta 900 Tortilla Oven User Manual

BE&SCO Beta 900 Tortilla Oven
95 pages
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1
WARNINGS
10/15/13
Shown with the optional
Dough Trolley Loader
Shown as a Right Exit
also available as a
Straight Exit or Left Exit.
!
POWER FAILURE WARNING
IN CASE OF POWER FAILURE, TURN OFF GAS AND FOLLOW
SHUT DOWN PROCEDURES FOR OVEN.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPORS
OR LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
WARNING
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR
MAINTENANCE CAN CAUSE PROPERTY DAMAGE, INJURY OR DEATH.
READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS EQUIPMENT.
THIS MANUAL MUST BE RETAINED FOR FUTURE REFERENCE.
INSTRUCTIONS AND WARNING CONTAINED IN THIS MANUAL MUST
BE READ, UNDERSTOOD AND FOLLOWED.
POST IN A PROMINENT LOCATION INSTRUCTIONS TO BE FOLLOWED IN THE
EVENT USER SMELLS GAS. THIS INFORMATION SHALL BE OBTAINED BY
CONSULTING YOUR LOCAL GAS SUPPLIER. AT A MINIMUM:
• TURN OFF GAS
• EXTINGUISH ANY EXISTING FLAMES
• CONTACT YOUR GAS SUPPLIER
• IF YOUR GAS SUPPLIER CAN’T BE REACHED, CONTACT
LOCAL FIRE DEPARTMENT
Beta 900 Tortilla Oven
Shown with Exit Conveyor and
Midwedge Tortilla Press.
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BE&SCO Beta 900 Tortilla Oven Specifications

General IconGeneral
ManufacturerBE&SCO
ModelBeta 900
TypeTortilla Oven
MaterialStainless Steel
Heating ElementsElectric

Summary

Safety Warnings and Precautions

Power Failure Warning

Critical safety notice regarding power outages and oven shutdown procedures.

Flammable Liquid Safety

Safety instructions on storing flammable liquids near the appliance.

Installation and Service Warning

Warning about improper installation, adjustment, alteration, or service.

General Operational Precautions

Installation Requirements

Qualified Personnel for Installation

Specifies qualifications and responsibilities for installation personnel.

Machine Location and Placement

Electrical Specifications and Connections

Electrical System Requirements

Details voltage, cycles, phase, amperage, and power usage requirements.

Wiring and Code Compliance

Guidance on wiring, compatibility, and adherence to electrical codes.

Natural Gas Specifications

Gas Supply Requirements and Values

Provides detailed specifications for natural gas usage, pressure, and heating values.

Gas Piping Installation

Ventilation and Initial Adjustments

Assembly Instructions (Oven/Conveyor)

Assembly Instructions (Slides/Scrapers)

General Operating Guidelines

Midwedge Installation

Control Panel Overview

Power and Oven Section Controls

Explains controls for power, oven section, and related components.

Control Panel Sections

Flour Tortilla and DLT Controls

Details controls for the flour tortilla and DLT/Palm Sander sections.

Oven Section Start-up

Oven Ignition and Startup Procedure

Step-by-step guide for safely starting the oven section, including pilot lighting.

Midwedge Section Start-up

Midwedge Operation and Tips

Instructions for starting the Midwedge and useful operational tips.

Equipment Shutdown Procedure

Dough Making Process

Dough Preparation, Proofing, and Thawing

Guidance on preparing, dividing, rounding, proofing, and thawing dough balls.

Dough Making Troubleshooting

Troubleshooting Dough Stickiness and Proofing

Solutions for dough balls that are sticky or have proofing issues.

Dough Making Troubleshooting (Continued)

Troubleshooting Dough Mix and Proofing Times

Addresses issues with dough mix consistency and proofing durations.

Tortilla Making Process

Procedure for Producing Tortillas

Step-by-step instructions for operating the machine to produce tortillas.

Tortilla Making Troubleshooting

Troubleshooting Tortilla Appearance and Size

Solutions for issues like broken edges, grainy appearance, and size variations.

Tortilla Making Troubleshooting (Continued)

Troubleshooting Tortilla Shape and Crumbly Issues

Addresses problems with tortilla shape, size, crumbling, and folding.

Troubleshooting Tortilla Sticking and Plate Issues

Solutions for sticking issues, pressing problems, and build-up on press plates.

Troubleshooting Press Plate Sticking and Build-up

Solutions for press plate sticking, pressing problems, and heavy dark build-up.

Cleaning the Beta 900

BE&SCO Cleaning Supplies and Introduction

List of recommended cleaning supplies and an introduction to the cleaning process.

Beta 900 Cleaning Precautions

Safety Precautions for Cleaning

Essential safety precautions to follow before and during the cleaning process.

Beta 900 Cleaning Procedure Steps

Step-by-Step Cleaning Instructions

Detailed steps for cleaning the oven, slides, scrapers, and plates.

Removing Stuck Tortillas

Procedure for Stuck Tortilla Removal

Steps and precautions for safely removing stuck tortillas during production.

Troubleshooting Guide (Mechanical/Oven)

Mechanical and Oven Problem Solutions

Table listing common mechanical and oven issues, their causes, and solutions.

Midwedge Maintenance

Midwedge Maintenance (Continued)

Maintenance Schedule (Beta 900 Oven)

Beta 900 Oven Preventative Tasks

Daily, weekly, and preventative maintenance tasks for the Beta 900 oven.

Maintenance Schedule (Cone Bearing)

Cone Bearing Lubrication and Inspection

Schedule for lubricating and checking cone bearings and seals.

Maintenance Schedule (Midwedge Press)

Midwedge Press Preventative Tasks

Maintenance schedule for the Midwedge press, including daily, weekly, and periodic tasks.

Face Panel Layout

Face Panel Wiring Schematic

Inner Panel Components (Brothers Motors)

Inner Panel Wiring Schematic (Fincor/Safetronics)

Inner Panel Wiring Schematic (Toshiba)

Electrical Face Panel - Watlow Conversion

Electrical Face Panel - Chromalox Conversion

Retrofit Conversion (DTL Power Supply)

Latest Retrofit Conversion

Midwedge Main Assembly

Midwedge Safety Switch Operation

Midwedge Power Box Components

Burner Assembly and Proximity Switch

Dough Trolley Loader Assembly

Dough Trolley Loader Assembly (Bill of Materials)

Gas Valve Assembly Components

Ignitor and Pilot Assembly

DTL Stepper Motor Wiring

Temperature Controller Conversion Instructions

Original Equipment Warranty