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Belt-Way Scales Conveyor Belt Scale User Manual

Belt-Way Scales Conveyor Belt Scale
44 pages
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Phone: (815) 625-5573 beltwayscales.com sales@beltwayscales.com
Belt-Way Scales, Inc.
Conveyor Belt Scale
Product Manual
Belt-Way Scales, Inc.
1 Beltway Rd.
Rock Falls, IL 61071 USA
Phone: (815) 625-5573
www.beltwayscales.com
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Belt-Way Scales Conveyor Belt Scale Specifications

General IconGeneral
BrandBelt-Way Scales
ModelConveyor Belt Scale
CategoryScales
LanguageEnglish

Summary

Scale Accessories

Angle Sensor

Measures belt angle for accurate readings on variable conveyors or portable machines.

Junction Box

Facilitates integrator placement up to 1000 ft from the scale.

IO Board

Enables PLC interfacing, loadout automation, and VFD control for enhanced functionality.

Outdoor Protection Enclosure

Provides heavy-duty protection for the scale integrator against environmental factors.

Wireless Multi-Scale Remote Display

Allows remote monitoring and control of multiple scales from one location.

Plant Connect - Online Scale Production Reporting

Web-based platform for monitoring belt scale production remotely on PC, tablet, or smartphone.

Electrical Ratings

Input Power Specifications

Details voltage, current, and AC power options for the integrator's operation.

Digital and Analog I/O Ratings

Specifies voltage and current ratings for digital and analog inputs/outputs on the IO board.

Relay Output Ratings

Lists UL contact ratings for relay outputs when the IO option is installed.

Environmental Conditions

Outlines operating temperature, humidity, and altitude suitability for the unit.

Scale Components

Unpacking the Scale

Describes the contents and packaging of the scale system, including boxes for integrator, sensors, and pipes.

Mechanical Installation

Tools and Design Recommendations

Lists essential tools and provides conveyor design suggestions for optimal installation.

Scale Placement and Weighbridge

Guides on scale location, defining the weighbridge, and idler requirements for accuracy.

Load Cell and Pipe Installation

Details attaching load cells, installing support pipes, drilling holes, and modifying idlers.

Idler Alignment and Sensor Mounting

Covers string-lining idlers, hose clamps, speed sensor, and optional angle sensor mounting.

Integrator Installation

Integrator Mounting and Environment

Addresses integrator placement, required clearance, and environmental considerations for installation.

Integrator Board and Wiring

Explains the integrator board, USB drive, and sensor/power wiring procedures, including shield grounding.

Sensor Board and Terminal Boards

Details sensor board connections and terminal boards for AC/DC power supplies.

Integrator Configuration and Scale Calibration

Integrator Navigation and Data Entry

Guides on navigating the integrator interface, using arrow keys, and entering numeric/alphanumeric data.

Setup Wizard

Provides a step-by-step guide for initial integrator setup, requiring conveyor and scale parameters.

Scale Setup Parameters

Details viewing and editing scale parameters like units, idlers, speed sensor, and I/O board configuration.

Length and Zero Calibration

Explains calibrating belt length and zero weight of the empty belt, crucial for accurate measurements.

Zero Calibration

Describes performing a zero calibration for the empty belt to establish a baseline weight.

Test Weight Calibration

Details calibrating the scale using test weights to adjust the trim factor for accurate readings.

Material Test Calibration

Explains verifying scale accuracy against a certified scale using material tests for reliable calibration.

Digital Calibration

Resets the trim factor to the default value of 1.000, simplifying calibration adjustments.

Totals and Diagnostics

Scale Totals

Displays cumulative weight totals like Job, Daily, Weekly, Monthly, and Master for production tracking.

Firmware Information

Shows the firmware versions for the integrator, IO board, and sensor board for system identification.

System Diagnostics

Provides diagnostic information on calibration settings, voltage levels, and general system status.

Sensor Diagnostics

Details diagnostics for load cells, speed sensor, and angle sensor signals and resistance.

Device Setup

USB Data Logging

Explains how the integrator logs data to a USB drive for analysis and record-keeping.

Backup and Restore Function

Guides on backing up and restoring scale settings via USB, essential for configuration management.

Plant Connect

Realtime Dashboard

Displays live production data including rate, speed, and daily goal for operational monitoring.

Historical Data

Provides access to historical production trends and data analysis for performance evaluation.

Production Reports

Generates detailed production summary reports for various periods for management oversight.

Administration

Security Settings

Allows setting passwords to restrict access to scale functions and maintain data integrity.

Time and Date Configuration

Guides on setting the integrator's current time and date format for accurate logging.

Scale Restart Function

Enables restarting the integrator firmware, useful for troubleshooting or applying updates.

Routine Maintenance Checklist

Troubleshooting

Belt Speed Problems

Provides steps to diagnose and resolve issues with belt speed detection, including sensor and cable checks.

Angle Sensor Problems

Offers solutions for issues related to angle sensor readings, connections, and signal voltage.

Power Problems

Addresses issues related to power supply, voltage requirements, and connectivity for the integrator.

Error Messages

Lists common error messages and their potential causes and solutions for system troubleshooting.

Product Warranty

Limitations and Disclaimer

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