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BENDIX AD-IP INTEGRAL PURGE AIR DRYER User Manual

BENDIX AD-IP INTEGRAL PURGE AIR DRYER
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1
SD-08-2414
Bendix
®
AD-IP
Integral Purge Air Dryer
DESCRIPTION
The function of the Bendix
®
AD-IP
integral purge air dryer
is to collect and remove air system contaminants in solid,
liquid and vapor form before they enter the brake system. It
provides clean, dry air to the components of the brake system
which increases the life of the system and reduces
maintenance costs. Daily manual draining of the reservoirs
is eliminated.
The AD-IP
air dryer consists of a desiccant cartridge
secured to a die cast aluminum end cover with a single,
central bolt. The end cover contains a check valve assembly,
safety valve, heater and thermostat assembly, three pipe
thread air connections and the purge valve assembly. The
removable purge valve assembly incorporates the purge valve
mechanism and a turbo charger cutoff feature that is designed
to prevent loss of engine “turbo” boost pressure during the
purge cycle of the AD-IP
air dryer. For ease of serviceability,
all replaceable assemblies can be replaced without removal
of the air dryer from its mounting on the vehicle.
FIGURE 1 - AD-IP
INTEGRAL PURGE AIR DRYER
HEATER &
THERMOSTAT
CONNECTOR
DESICCANT
CARTRIDGE
SADDLE
MOUNTING
BRACKET
CONTROL
PORT
LOWER
MOUNTING
BRACKET
SUPPLY
PORT
SAFETY VALVE
HEATER & THERMOSTAT
CONNECTOR
SUPPLY
PORT
MOUNTING
STRAP
The AD-IP
air dryer has three female pipe thread air
connections identified as follows:
Air Connection Port ID Function/Connection
CON 4...................... Control Port (purge valve control
& turbo cutoff).
SUP 11 .................... Supply Port (air in).
DEL 2 ...................... Delivery Port (air out).
SAFETY
VALVE
CONTROL
PORT

Questions and Answers:

BENDIX AD-IP INTEGRAL PURGE AIR DRYER Specifications

General IconGeneral
BrandBENDIX
ModelAD-IP INTEGRAL PURGE AIR DRYER
CategoryDehumidifier
LanguageEnglish

Summary

DESCRIPTION

AD-IP™ DI "DROP IN” AIR DRYER MODEL

OPERATION

GENERAL

Overview of the air dryer's operational modes and functions.

CHARGE CYCLE

Details the process of air flowing through the dryer during compressor loading.

PURGE CYCLE

Explains the air dryer's regeneration process after compressor unloading.

TURBO CUTOFF FEATURE

Describes the function that prevents loss of engine turbocharger air pressure.

PREVENTIVE MAINTENANCE

OPERATION & LEAKAGE TESTS

ELECTRIC POWER TO THE DRYER

Checks for voltage supply to the heater and thermostat assembly.

THERMOSTAT AND HEATER OPERATION

Tests the resistance of the heater and thermostat at different temperatures.

REBUILDING THE AD-IP™ AIR DRYER

GENERAL

General information for rebuilding the air dryer and available maintenance kits.

GENERAL SAFETY GUIDELINES

AD-IP™ AIR DRYER REMOVAL

DISASSEMBLY

CLEANING & INSPECTION

ASSEMBLY

AD-IP™ AIR DRYER INSTALLATION

RETROFITTING THE AD-IP™ AIR DRYER

GENERAL

Instructions for retrofitting the AD-IP™ air dryer, focusing on aftermarket kits.

VEHICLE APPLICATION REQUIREMENTS

VEHICLE PREPARATION

LOCATING AD-IPT™ AIR DRYER ON VEHICLE

MOUNTING THE AD-IP™ AIR DRYER

CONNECTING THE AIR LINES

PURGE CONTROL LINE

Details on connecting the purge control air line to the governor.

COMPRESSOR DISCHARGE LINE

General information on compressor discharge line length and size.

PURGE EXHAUST LINE

WIRING THE HEATER/THERMOSTAT

INSTALLING AD-IP™™ AIR DRYER WITH HOLSET COMPRESSOR

GENERAL

Installation considerations for Holset Type E or QE compressors.

STANDARD AD-IPT™ AIR DRYER

Specific feedback line and check valve requirements for standard dryers.

AD-IP™ DI "DROP IN" AIR DRYER MODEL

Installation notes for the DI model, especially with Holset compressors.

TESTING THE AD-IPT™ AIR DRYER

AD-IP™ AIR DRYER TROUBLESHOOTING CHART

APPENDIX B

ADDITIONAL TROUBLESHOOTING INFORMATION

Excerpted troubleshooting procedures for charging and air supply systems.

COMPLAINTS COMMON TO THE CHARGING & AIR SUPPLY SYSTEM

TESTS COMMON TO MORE THAN ONE COMPLAINT

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