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BENSHAW RediStart EXEXMVRMX3 Series User Manual

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Motor Starter Card Set: BIPC-450100-02-01
Software Version 1: 810023-02-01
Software Version 2: 810024-01-01
Gate Driver Card: BIPC-300003-01
Gate Power Distributor Card: BIPC-300007-02
2006 Benshaw Inc.
©
890034-06-00
Solid State Starter
Control
RediStart
TM
User Manual
MVRMX36 Models
10KV to 13.8KVAC
Benshaw retains the right to change specifications and illustrations in text without prior notification. The contents of this document may
not be copied without the explicit permission of Benshaw.

Table of Contents

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BENSHAW RediStart EXEXMVRMX3 Series Specifications

General IconGeneral
CategoryController
Input Frequency50/60 Hz
Protection FeaturesOverload, Overvoltage, Undervoltage, Phase Loss
Operating Temperature-10°C to 50°C
Humidity5% to 95% (non-condensing)

Summary

Important Reader Notice and Safety

High Voltage Safety Precautions

Safety measures for working with high voltage equipment.

General Safety Precautions

Electric Shock and Injury Prevention Measures

Guidelines to prevent electrical shock and personal injury.

Transportation and Installation Precautions

Precautions for safely moving and installing the starter unit.

1 Introduction to the RediStart Starter

Guide to Using This Manual

Explains manual layout, symbols, and document structure.

Benshaw Services and Support Information

Details on Benshaw services, documentation, and technical support.

Contacting Benshaw Technical Support

Contact information for receiving technical assistance and support.

Interpreting RediStart Model Numbers

Explanation of the coding system used in model numbers.

Starter General Overview and Key Features

Description of the starter's capabilities, features, and operational advantages.

2 Technical Specifications Overview

General Information and System Components

Overview of starter configuration, system components, and general specs.

Terminal Block Functions and Connections

Detailed description of all terminal block connections and their functions.

2 Technical Specifications Details

Starter Measurement Accuracies and Specifications

Precision details for starter measurements like current, voltage, and frequency.

Comprehensive Motor Protection Features List

Catalog of all available motor protection functions and standards.

2 Solid State Motor Overload Protection

Solid State Motor Overload Protection Theory

In-depth explanation of the I²t electronic overload protection system.

2 Environmental and Operating Conditions

Environmental and Operating Conditions Ratings

Ratings for temperature, humidity, and altitude for operation.

Altitude Derating Guidelines and Table

Derating information for operation at high altitudes.

3 Installation Procedures

Pre-Installation Steps and Safety Precautions

Crucial steps and safety guidelines required before starting installation.

3 Installation Considerations

Site Preparation and EMC Installation Guidelines

Site requirements and guidelines for electromagnetic compatibility.

Wiring Considerations and General Practices

Guidelines and best practices for all wiring connections.

3 Installation Wiring and Testing

Mounting and Wiring Best Practices

Guidelines for physical mounting and routing of electrical wires.

Motor Testing Safety Warnings

Critical safety notes for meggering and high pot testing motors.

3 Power Wiring Details

Power Wiring Guidelines and Connections

Information on wire gauges, cable connections, and lugs.

3 Current Transformer Installation

Current Transformer Mounting and Polarity

Procedures for proper mounting and polarity setting of current transformers.

3 Control and I/O Card Layouts

EXMVRMX3 Control Card Component Identification

Identification of components on the main control card.

EXMVRMX3 I/O Card Component Identification

Identification of components on the input/output card.

EXMVRMX3 Terminal Block Layout Diagrams

Visual representation of all terminal block connections.

3 Control Wiring Procedures

Control Wiring and Output Relay Connections

Wiring details for control power supply and output relays.

Digital Input Wiring Examples and Configurations

Diagrams and settings for connecting digital inputs.

Analog Input and Output Configuration

Setup and configuration for analog signal processing.

Motor PTC Thermistor Input Connection

Connecting and configuring the motor PTC thermistor input.

3 Remote Keypad and RTD Module Installation

Remote LCD Keypad/Display Mounting Instructions

Steps for installing the remote LCD keypad and display unit.

RTD Module Installation and Communication Setup

Installing RTD modules and setting up RS-485 communication.

4 Keypad Operation Guide

Keypad Interface Overview and LED Indicators

Introduction to the keypad, its display, and status indicator lights.

Understanding Remote LCD Keypad Button Functions

Explains the purpose and operation of each keypad button.

Alphanumeric Display Screen Navigation

How to navigate and use the LCD display for starter operation.

Parameter Group Screens Access Method

Instructions on how to access and navigate through parameter groups.

Meter Pages for Data Viewing and Interpretation

How to view and interpret various meter readings on the display.

Fault Log and Event Recorder Access Procedures

Procedures for accessing and interpreting fault and event logs.

Interpreting Lockout Screen Displays

Understanding different lockout messages and their potential causes.

Alarm Screen and Parameter Setting Procedure

Viewing alarm conditions and step-by-step guide for changing parameters.

Parameter Navigation and System Reset Functions

Using jump codes, factory reset, and fault reset functions.

5 Parameter Groups Overview

Introduction to Parameter Groups

Overview of parameter organization and functionality.

Quick Start Parameter Group Details

Commonly adjusted parameters for initial starter setup.

Control Function Group Parameters

Parameters related to motor control functions like start/stop and ramps.

Protection Group Parameters for Motor Safety

Parameters dedicated to motor protection and safety features.

I/O Group Input/Output Parameter Configuration

Configuration settings for digital and analog I/O.

RTD Group Temperature Parameter Settings

Parameters for configuring RTD temperature monitoring inputs.

Function Group Parameter Details

Parameters for various operational functions like Metering and Starter Type.

6 Parameter Description Details

Understanding Parameter Description Format

How parameter details are presented in the manual.

Motor FLA and Service Factor Configuration

Setting the motor's full load amps and service factor.

Motor Overload Class Configuration Options

Setting different overload trip classes for motor protection.

Control Source Selection Methods

Choosing between Keypad, Terminal, or Serial control sources.

Remote Source Selection Parameter

Configuring the remote control source for the starter.

Initial and Maximum Current Settings for Ramp 1

Configuring initial and maximum current levels for acceleration ramp 1.

Ramp Time 1 and Up To Speed Time Settings

Setting acceleration ramp times and up-to-speed parameters.

Start Mode Selection and Profile Options

Choosing the motor starting method and profile.

Initial Voltage/Torque/Power Settings

Configuring initial voltage, torque, or power for acceleration.

Maximum Torque/Power and Acceleration Profile Selection

Setting maximum torque/power and choosing the acceleration shape.

Kick Level 1 Configuration for Starting

Setting the initial kick current level for motor starting.

Stop Mode Selection and Deceleration Settings

Choosing the motor stop mode and configuring deceleration parameters.

Deceleration End Level and Time Configuration

Setting final deceleration voltage and duration.

Deceleration Ramp Profile and DC Brake Level Settings

Selecting deceleration profile and setting DC brake current.

DC Brake Timing and Delay Configuration

Setting DC brake time duration and delay before application.

Motor PTC Trip Time Configuration

Setting the trip time for motor PTC thermal protection.

Separate Starting/Running Overload Settings

Configuring distinct overload parameters for starting and running phases.

Motor Starting Overload Class Selection

Setting the overload class for motor starting operations.

Motor Running Overload Class Settings

Setting the overload class for motor running operations.

Digital Input Configuration Settings

Detailed configuration options for all digital inputs.

Relay Output Configuration Settings

Detailed configuration options for all relay outputs.

Analog Input Trip Type and Level Configuration

Setting parameters for analog input trip type and level.

Analog Input Delay Time and Span Configuration

Configuring analog input delay time and signal span.

Analog Input Offset and Output Function Configuration

Configuring analog input offset and selecting analog output functions.

Analog Output Span and Offset Configuration

Configuring analog output scaling and offset values.

Inline Configuration and Bypass Feedback Settings

Configuring inline contactor behavior and bypass feedback parameters.

Keypad Stop Disable Functionality

Disabling the keypad stop button to prevent accidental stops.

Auto Start Selection Configuration

Setting up the starter's automatic start behavior.

7 Theory of Operation

Solid State Motor Overload Protection Overview

Detailed explanation of the starter's overload protection system.

Setting Up Motor Overload Parameters

Guide to configuring motor overload settings for optimal protection.

Motor Overload Operational Modes Explained

How the motor overload functions during different operational modes.

Current Imbalance and Harmonic Compensation

How the system compensates for current imbalances and harmonics.

Hot/Cold Motor Overload Compensation

Compensation for motor temperature states during starting.

RTD Overload Biasing Functionality

How RTD measurements influence motor overload calculations.

Overload Auto Lockout Mechanism

Mechanism to prevent overload trips during motor starts.

Separate Start and Run Overload Settings

Configuring distinct overload parameters for starting and running phases.

Motor Cooling Behavior While Stopped

How motor overload content reduces when the motor is stopped.

Motor Cooling Behavior While Running

Motor cooling behavior and its effect on overload content while running.

Emergency Motor Overload Reset Procedure

Steps for performing an emergency overload reset.

Motor Service Factor Parameter Usage

Setting and utilizing the motor service factor for overload calculations.

Acceleration Control Overview and Current Ramps

General explanation of acceleration control and current ramp settings.

Programming a Kick Current for Motor Starting

How to set up and use kick current for improved motor starting.

TruTorque Acceleration Control Details

Explanation of the TruTorque acceleration control functionality.

Power Control Acceleration Settings and Times

Settings and timing for power control acceleration.

Open Loop Voltage Ramps and Times Explained

Understanding voltage ramps for motor starting.

Dual Acceleration Ramp Control and Tachometer Selection

Using two acceleration profiles and selecting tachometer ramp control.

Voltage Control Deceleration Mechanism

How voltage control deceleration operates to stop the motor.

TruTorque Deceleration Control Functionality

How TruTorque deceleration operates to smoothly stop the motor.

Braking Controls Overview and Types

General information on starter braking methods and types.

DC Injection Braking: Standard and Heavy Duty

Details of standard and heavy duty DC injection braking methods.

DC Injection Brake Wiring Example

Illustrative wiring diagram for DC injection braking setup.

DC Brake Timing and Enable Input Settings

Configuration of DC brake timing and digital inputs for control.

Using the Optional Hall Effect Current Sensor

Instructions for integrating the optional Hall Effect current sensor.

Slow Speed Cyclo Converter Overview and Operation

Explanation of the slow speed function and its operation.

Across The Line (Full Voltage Starter) Operation Mode

How the starter functions when configured as an ATL starter.

Start/Stop Control with Selector Switch Logic

Control logic for Hand/Off/Auto selector switches.

Simplified I/O Schematics Diagrams

Simplified circuit diagrams for input/output connections.

Remote Modbus Communications Overview and Setup

Introduction to Modbus communication and network setup.

8 Troubleshooting and Maintenance

Safety Precautions for Maintenance Personnel

Essential safety rules and procedures for performing maintenance.

Preventative Maintenance Schedule and Procedures

Recommended maintenance tasks and their frequency.

Using LED Diagnostics for Troubleshooting

Utilizing LED indicators to diagnose starter issues.

General Troubleshooting Charts for Common Issues

Problem-solving guide for common starter operational issues.

Motor Start and Output Troubleshooting Steps

Diagnosing issues related to the motor failing to start or produce output.

Motor Acceleration Troubleshooting Guide

Steps for diagnosing and resolving motor acceleration problems.

Motor Deceleration and Stop Troubleshooting

Troubleshooting issues with motor deceleration and unexpected stops.

Troubleshooting Metering Reading Errors

Resolving problems related to inaccurate meter readings.

Troubleshooting Various Other Situations

Addressing miscellaneous operational problems and errors.

Fault Code Table and Corresponding Solutions

A comprehensive list of fault codes and their potential resolutions.

Ohmmeter Testing Procedures and Fuse Tests

Steps for performing ohmmeter tests on components and checking fuses.

SCR Gate to Cathode Resistance Test

Testing SCR gate-to-cathode resistance for proper function.

SCR Replacement Procedure and Clamp Assembly

Steps for replacing SCRs, including clamp assembly instructions.

Built-In Self Test (BIST) Overview and Setup

General information and setup procedures for the Built-In Self Test.

SCR Gate Firing Sequence and All Gates Test

Testing SCR gate firing sequence and simultaneous firing of all gates.

BIST System Reset and Cancellation Procedures

Procedures for resetting the system after BIST or cancelling the test.

High Pot Testing and Vacuum Contactor Maintenance

Procedures for high potential testing and vacuum contactor maintenance.

General Safety Practices for Maintenance Operations

Universal safety rules and PPE requirements for maintenance.

Vacuum Contactor and Power Pole Maintenance Steps

Detailed maintenance steps for contactors and power poles.

Appendices

Event Codes List and Descriptions

A table of event codes and their corresponding descriptions.

Alarm Codes and Associated Faults

List of alarm codes and their relation to associated fault codes.

Fault Code Table with Possible Solutions

Comprehensive list of fault codes and troubleshooting steps.

Options, Accessories, and Spare Parts Catalog

List of optional parts, accessories, and common spare parts.

EU Declaration of Conformity Statement

Product compliance statement with relevant EU directives.

Modbus Register Map and Address Table

Reference table for Modbus communication registers and addresses.

Parameter Tables: Quick Start and Control Groups

Settings and ranges for Quick Start and Control Function parameters.

Parameter Table: Protection Function Group

Settings for motor protection parameters.

Parameter Table: I/O and RTD Groups

Settings for input/output and RTD temperature parameters.

Parameter Table: Function Group Details

Settings for various function group parameters.

Glossary of Application Terms

Definitions of technical terms used throughout the manual.

3-Year Warranty Details and Coverage

Information regarding the 3-year warranty program and terms.

General Warranty Conditions and Terms

Detailed terms and conditions of the product warranty.

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