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Berger Lahr WDP3-01X User Manual

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Positioning Controller for
3-phase Stepping Motors
WDP3-01X
Edition: g156 08.03
Ident. no.: 00441109760
Software version: 02.0XX

Table of Contents

Questions and Answers:

Berger Lahr WDP3-01X Specifications

General IconGeneral
ManufacturerBerger Lahr
SeriesWDP3
ModelWDP3-01X
TypeStepper Motor Controller
Communication InterfaceRS-232
Protection FeaturesOvercurrent, Overvoltage, Overtemperature

Summary

1 General Description

1.1 Structure and Characteristics

Overview of the WDP3-01X controller, motor types, and interface options.

1.2 Controller Functions

Explains how controller functions depend on interface adapter slots and parameter P00.

1.2.1 Hardware Components

Details interface adapter slots (OPT.1, OPT.2) and their associated device functions.

1.2.2 Operating Modes

Describes Manual, Teach-in, Position Processing, and On-line command modes.

1.2.3 Principle of Reference Movement

Explains reference movements using limit or reference switches for system dimension setup.

1.3 Technical Data

Covers electrical, mechanical, and ambient condition specifications for the controller.

2 Installation

2.1 Scope of Supply

Lists the items included in the delivery package for the positioning controller.

2.2 Accessories

Details optional accessories available for order, such as motors, cables, and interface converters.

2.3 Mounting

Provides instructions and safety precautions for physically installing the unit.

2.4 Wiring

Covers general wiring guidelines, precautions, and technical data for connections.

2.4.1 Mains Connection

Details how to connect the unit to the mains power supply, including voltage setting.

2.4.2 Motor Connection

Provides instructions for preparing and connecting the motor cable to the unit.

2.4.3 Signal Interface

Instructions for soldering wires to the signal connector and assembly steps.

Pin Assignments for Modes

Details pin configurations for Position Processing, On-line Command, and Electronic Gear modes.

2.4.4 Analog Interface (OPT.1)

Instructions for connecting the analog interface, including pinout and signal details.

2.4.5 RS 232 Serial Interface (OPT.1)

Instructions for connecting the RS 232 serial interface, including cable length and noise immunity.

2.4.6 RS 485 Serial Interface (OPT.1)

Instructions for connecting the RS 485 serial interface, including pinout and converter usage.

2.4.7 Field Bus Interface (OPT.1)

Notes on the location and setup of field bus interfaces like Interbus-S or Profibus-DP.

2.4.8 Encoder Interface (OPT.2)

Instructions for connecting the encoder interface, including signal types and connection details.

2.5 First Start-up

Step-by-step guide for initial setup, parameter setting, and basic motor testing.

3 Operation

3.1 Functions

Overview of controller functions based on interface configuration and parameter P00 settings.

3.2 Switching ON/OFF

Details the requirements and procedure for safely switching the unit on and off.

3.2.1 Switching On

Describes the controller self-test and initial parameter display after power-on.

3.2.2 Operation with Brake

Explains how the controller signals readiness and controls a brake release mechanism.

3.2.3 Switching Off

Instructions for safely powering down the motor and controller unit.

3.3 Front Panel Operation

Details how to use the front panel keys for parameter setting, value display, and operations.

3.3.1 Parameter Setting

Guides through setting parameters via the entire or restricted parameter menus.

3.3.2 Position Set Input via Front Panel

Explains how to store and input position values and speeds using the front panel.

3.3.3 Teach-in via Front Panel

Describes storing positions as absolute values using front panel keys.

3.3.4 Value Display on Front Panel

Explains how to display actual position, software version, and Interbus-S diagnostics.

3.3.5 Starting Positioning and Other Operations

Covers starting operations like moving to stored positions, reference movements, and dimension settings.

3.3.6 Manual Movement via Front Panel

Details how to manually move the motor using the front panel keys for single step or continuous operation.

3.4 Manual Mode via Inputs/Outputs

Explains manual motor control using inputs/outputs for rotation and speed.

3.5 Teach-in Mode via Inputs/Outputs

Describes approaching and storing positions as absolute values using inputs/outputs.

3.6 Position Processing via Inputs/Outputs

Explains selecting and approaching up to ten positions using inputs or activating actions.

3.7 Upload/Download via Serial Interface

Details data transmission format, rates, and networking for serial upload/download.

3.8 On-line Command Processing

Describes mode for transmitting commands to the controller for immediate execution.

3.9 Electronic Gear

Explains implementing electronic gear using external signals, gear ratios, and encoder interface.

3.10 Oscillator Mode via Inputs/Outputs

Details setting and activating movement frequencies (fH, fL) using front panel and FH/FL input.

3.11 Oscillator Mode via Analog Interface

Explains setting motor speed via analog voltage on ANA_IN input and voltage ranges.

3.12 Rotation Monitoring

Describes function for detecting positional deviations and contouring errors using an encoder.

4 Malfunctions

4.1 Status Indicators

Explains the meaning of runtime messages displayed on the unit's status indicators.

Output States

Details various output states (FUNCTION2, ACTIVE, FUNCTION1, NO_ERROR) and their meanings.

4.2 Troubleshooting Tables

Lists possible malfunctions with error codes, causes, and rectification methods.

5 Customer Service

Spare Part Information

Provides contact details for obtaining spare parts and express shipment information.

Technical Advice in Case of Failures

Offers contact information for technical support and advice regarding device failures.

6 Appendix

6.1 Device Variants

Lists available device variants based on motor type and interface configurations (OPT.1, OPT.2).

6.2 Description of Accessories

Illustrates and lists optional accessories such as motors, fans, filters, and interface converters.

6.2.1 Fan

Details how to mount and connect the optional fan for improved heat dissipation.

6.2.2 Mains Filter

Explains the function and connection of the mains filter for radio interference suppression.

6.2.3 MP 923 Interface Converter

Describes the MP 923 converter for data transmission between RS 485 and RS 232 interfaces.

6.2.4 MP 924 Interface Distributor

Explains the MP 924 distributor for controlling multiple networkable units from a PC.

6.2.5 Additional Bleed Resistor

Details the use of the bleed resistor for dissipating braking energy and its connection.

6.3 Glossary

Provides definitions for technical terms used throughout the manual.

6.4 Abbreviations

Lists common abbreviations used in the manual with their full meanings.

7 Index

Acceleration

Index entry for acceleration parameters and related topics.

Accessories

Index entry for accessories and related sections.

AUTOM Input

Index entry for the AUTOM input function.

Baud Rate

Index entry for baud rate settings and related information.

Electronic Gear

Index entry for the electronic gear function and its parameters.

Parameter Setting

Index entry for parameter setting procedures and menus.

Troubleshooting Tables

Index entry for troubleshooting tables and error code information.

8 Corrections and Additions