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CAREX 370 S
bergmann CAREX 370 S User Manual
160 pages
Manual
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Series:
T
y
pe:
T
y
pe of docum
ent:
As of:
Document num
ber
2-1
34
SL11
Original operatin
g
instructio
ns
201703 en
BTA_SL11_CAREX
+SHUTT
LE_201703_en
SHUTTL
E 370 S
SHUTTL
E 410 S
SHUTTL
E 450 S
SHUTTLE 490 S
SHUTTL
E 390 K
SHUTTL
E 430 K
SHUTTL
E 470 K
SHUTTLE 510 K
CAREX 370 S
CAREX 410 S
CAREX 450 S
CAREX 490 S
CAREX 390 K
CAREX 430 K
CAREX 470 K
CAREX 510 K
Silage trailers
Operating Instructions
2
Table of Contents
General
2
Identification
2
Manufacturer
2
Spare Parts Stock
2
Customer Service Management
2
Preface
3
Instructions for Work Safety
3
Table of Contents
4
Notices for the User
10
Product Liability, Obligation to Inform
10
Product Transfer Instructions
12
General Information
13
Intended Use
13
Designation
14
Vehicle Identification Number (VIN)
14
CE Symbol
14
Identification Plate - Vehicle
15
Position of Identification Plate
15
Identification Plate - Drawbar
16
Technical Data
16
Carex 370 S / 390 K / 410 S / 430 K / 450 S / 470 K / 490 S / 510 K
17
Dimensions
17
Weights
17
Pick-Up
18
Chassis
18
Supply
18
Airborne Acoustical Noise Emissions
18
Ambient Temperature
18
Shuttle 370 S / 390 K / 410 S / 430 K / 450 S / 470 K / 490 S / 510 K
19
Dimensions
19
Weights
19
Pick-Up
20
Chassis
20
Supply
20
Airborne Acoustical Noise Emissions
20
Ambient Temperature
20
Warning Symbols and Notice Stickers
21
Definition of the Warning Symbols and Notice Stickers
21
General
21
Drive
25
Hydraulic
26
Scraper Floor
26
Tailgate
26
Chassis- Tandem Axle Unit
27
Chassis - with Hydraulic Axle Compensation
27
Lift Axle
28
Forced Steering
29
Silage Trailer
31
Safety and Accident Prevention Requirements
32
Basic Rules
32
Driving
32
Road Traffic Regulations
33
Coupling, Loading, Transport
33
PTO Shaft Operation
34
Hydraulic System
35
Brakes and Tires
36
Maintenance
36
Important Information for Vehicle Operation
37
Other Hazards
38
Safety Notice
38
Initial Start-Up and Functions
39
Vehicle Functions
39
After Delivery
39
Coupling to the Tractor
40
Preparation
40
Coupling the Hydraulic
40
Coupling the Controller
40
Jack Stand
41
Mechanical Jack Stand
41
Couple the Vehicle
41
Coupling the Vehicle
41
Drawbar
42
Drawbar Adjustment (Hydraulic)
42
E-Controls (Operated Using Terminal)
42
Vehicle Controls
43
PTO Shaft
44
Pick-Up
46
Locking / Unlocking the Pick-Up
47
Raising / Lowering the Pick-Up
48
Switching the Pick-Up on / off
49
Setting the Pick-Up Working Height
50
Guide Wheels
52
Guide Roller
53
Guide Comb and Swath Roller
54
Adjusting the Height
54
Setting the Angle of Inclination
54
Conveyor Unit
55
Switching Conveyor Unit on / off
55
Conveyor Unit Cover
56
Cutting Unit
57
Procedure
57
Sharpening the Knives
58
Cleaning
58
Chassis (Hydraulic Axle Balance)
59
Setting the Clearance
59
Position of the Ball Valves
59
Setting
60
Follow up Steering
61
Forced Steering
62
Safety Notice
62
Adapting the Tractor to the Trailer
63
Coupling
64
Uncoupling
64
Adjusting the Steering
65
Steering Variations
65
Cargo Space
67
Access to Cargo Space
67
Ladder and Access Door
68
Front Wall - Hydraulic Swivel Mechanism
69
Front Wall Elements
69
Front Wall Positions
70
Raising and Lowering the Front Wall
71
Front Wall Sensor, Bottom (Right)
72
Angle Sensor
73
Front Wall Sensor, Middle
74
Inductive Sensor "Opener" & "Closer
75
Tailgate Sensor, Top (Left & Right)
76
Inductive Sensor "Opener" & "Closer
77
Cargo Space, Rear
78
Extension Walls
79
Cargo Space Cover
80
Opening / Closing the Cargo Space Cover
80
Cargo Space Cover Sensor, Right
81
Inductive Sensor "Opener" & "Closer
82
Scraper Floor
83
Scraper Floor Chains
83
Scraper Floor Chain Tensioning System
83
Scraper Floor Drive
83
Dosing Unit
84
Dosing Unit Sensor Left
84
Inductive Sensor "Opener" & "Closer
85
Tailgate
86
Locking and Unlocking the Tailgate
87
Tailgate Sensor, Bottom (Left & Right)
88
Inductive Sensor "Opener" & "Closer
89
Tailgate Sensor, Top (Right)
90
Angle Sensor
91
Tailgate Positions
92
Hydraulics
93
Storing the Supply Lines
93
Hydraulic Supply Line Markings
94
Hydraulic System "E-Control
95
Control Block
95
Control Block Emergency Operation
95
Hydraulic System Supply Line "E-Control
97
Supply System with E-Control
99
Coupling the Hydraulic Supply Lines with E-Control
102
Uncoupling the Hydraulic Supply Lines with "E-Control
103
Terminal
104
Terminal BCT 20
104
User Interface
104
Quick Start
105
Menu Structure
105
Menu Examples - Transport Trailer
105
Operating the Vehicle
107
Loading Procedure
107
Start the Loading Procedure
107
Unloading Procedure
108
Unloading Without Dosing Rollers
108
Unloading with Dosing Rollers
108
Driving on Roads
109
Set Vehicle Parts in Driving Position
109
Locking the Steering Axle
109
Driving
110
Weights and Capacity Information
110
Care and Maintenance
111
General
111
Cleaning and Maintenance in the Cargo Space
111
Maintenance Schedule
112
Screw Torques
114
Cleaning the Machine
115
Suspension
115
Tires and Wheels
116
Wheel Nuts and Wheel Bolts
116
Maximum Wheel Nuts Torque
116
Tire Pressure
117
Axles
118
Maintenance
118
Check Wheel Hub for Play
118
Changing the Grease in the Wheel Hub Bearing
119
Follow-Up Axles
120
Forced Steering
120
Air Brake System
121
Trailer Brake Effect Regulator (Manual Adjustment) (if Available)
121
ALB - Automatic Load Sensing Brake Effect Regulator (if Available)
121
Watering the Air Tank
121
Cleaning the Line Filter
122
Tightness Test
122
Check Pressure in Reserve Tank
122
Check Brake Cylinder Pressure
122
Check Brake Cylinder Stroke
123
Adjusting the Brake Lever
123
Adjusting the Linkage Control Element
123
Parking Brake
124
Drive
125
PTO Shaft
125
General
125
Lubrication of Walterscheid PTO Shaft
125
Lubrication Points and Grease Quantities
125
Maintenance Intervals
126
Gearboxes
127
General
127
Gearbox Allocation and Oil Fill Quantities
127
Rotor- Planetary Gearbox - Draining Gearbox Oil
128
Rotor- Planetary Gearbox - Adding Gearbox Oil
130
Roller Chains
131
Clutches
132
Scraper Floor Chains
133
Tensioning Scraper Floor Chains
133
Shortening the Scraper Floor Chain
133
Shorten Scraper Floor Chain if Chains Are Different Lengths
133
Cutting Unit
134
Knife Adjustment
134
Cutting Unit Adjustment
134
Sensor Adjustments
135
Top Sensor: Indicator "Cutting Unit off
135
Bottom Sensor: Knife Position
135
Conveyor Unit
136
Scraper
136
Hydraulics
136
Hydraulic Oil Filter (Pilot Box / Comfort Control)
136
Circuit Diagrams
137
Hydraulics
137
Electric
139
Terminal - BCT 20
139
Terminal - CCI 200
139
Terminal - ISOBUS
140
Wiring Harness BCT / CCI / ISOBUS
141
Wiring Harness Legend
142
Wiring Harness BCT / CCI / ISOBUS - Expansion Unit
144
Wiring Harness Legend
145
Brake System
146
Air Brake - Tandem
146
Air Brake - Tridem
148
Lubrication
150
Lubrication Diagram
151
Lubrication Diagram Vehicle Type "S
152
Lubrication Diagram Vehicle Type "S
153
Lubrication Diagram Axle
154
Lubrication Diagram Drawbar (Forced Steering Hydraulic / Normal)
155
Malfunctions
156
Declaration of Conformity
157
Carex
157
Shuttle
158
Contact Details & Contact Persons
159
Manufacturer
159
Authorized Officer / Sale
159
Sales Management Export West
159
Sales Management Export East
159
Spare Parts Warehouse
160
Customer Service Management
160
Emergency Service
160
Worldwide Sales Partners
160
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bergmann CAREX 370 S Specifications
General
Brand
bergmann
Model
CAREX 370 S
Category
Utility Vehicle
Language
English
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