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bergmann TSW 4190 S - User Manual

bergmann TSW 4190 S
102 pages
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Universal and Industrial Spreader
TSW 4190 S M 4190 SZ
TSW 5210 S M 5210 SY
TSW 6230 S M 6230 SY
TSW 6240 S M 6240 SY
Quality "Made in Goldenstedt"
Ludwig Bergmann GmbH
Maschinenfabrik
Hauptstraße 64 66
49424 Goldenstedt / Germany
Customer Service:
Tel.: +49 (0) 44 44 - 20 08 15
Fax: +49 (0) 44 44 - 20 08 43
kundendienst@l-bergmann.de
Spare Parts Stock
Tel.: +49 (0) 44 44 - 20 08 16
Fax: +49 (0) 44 44 - 20 08 25
ersatzteillager@l-bergmann.de
Tel.: +49 (0) 44 44 - 20 08 -0
Fax: +49 (0) 44 44 - 20 08 88
info@l-bergmann.de
www.bergmann-goldenstedt.de
Art. no.: 011005GB0209
As of: 02.2009
Modify: 12.2013
Operating Instructions
4190: 1-135 - 1-270
5210: 1-135 - 1-284
6240: 1-135 - 1-286

Table of Contents

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Summary

Notices for the User

Vehicle Data

Fields for recording specific vehicle identification and operational details.

Preface

Introduction to the manual, emphasizing careful reading before operation.

Instructions for work safety

Highlights safety instructions marked with a symbol for user protection.

General Information

Intended Use

Defines the approved applications and limitations of the spreader.

CE Symbol

Explains the CE marking indicating conformity to European standards.

EC Declaration of Conformity

Manufacturer's statement confirming adherence to safety and health requirements.

Technical Data

Weights

Details on gross vehicle weight, axle loads, and payload capacities.

Dimensions

Specifications for bridge, cargo area, and overall vehicle dimensions.

Chassis

Information on tires, track width, maximum speed, and brake system.

Supply

Data on hydraulic pressure, oil flow, power input, and PTO speed.

Safety Notice

Explanation of warning symbols

Detailed interpretations of various warning symbols used in the manual.

General safety and accident prevention regulations

Basic rules

Core safety principles, inspection procedures, and PPE recommendations.

Initial Start-up and Functions

Mode of Operation

Describes the functional principles of the scraper floor and spreader units.

Initial Start-up

Steps for initial assembly, lubrication, and preparation before operation.

Coupling to the Tractor

Procedure for safely attaching the spreader to the tractor drawbar.

Parking Equipment

Operation and adjustment of mechanical and hydraulic jack stands.

PTO shaft

Safe handling, connection, and operation of the Power Take-Off shaft.

Body

Description of the spreader's body construction and cargo access ladder.

Dosing Wall

Instructions for adjusting and installing the dosing wall extension.

Spreader Unit

Overview of different TSW and M spreader unit designs and types.

Spread Pattern Limiter (optional)

Functionality and operation of the optional spread pattern limiter.

Lubrication systems

Details on automatic lubrication systems for drive chains and central lubrication.

Hydraulic system

Operation, connections, pressure limits, and safety for the hydraulic system.

LS Connection (optional)

Procedure for connecting tractors with load-sensing systems.

Hydraulic feed drive with manual control

Manual control of the hydraulic feed drive and scraper floor speed adjustment.

Electromagnetic Scraper Floor Adjustment - E- Control Light (optional)

Electronic control system for scraper floor speed and reversal via control box.

Pilot box (optional)

Operation and functions of the pilot box control unit for spreader operations.

Adjusting the Rotary Potentiometer in the Pilot box

Calibration steps for setting scraper floor speeds using potentiometers.

Comfort Control (optional)

Overview of functions controllable via the comfort control panel mounted on the tractor.

Follow-up Axle (optional)

Operation and safety precautions for the follow-up steering axle.

Forced Steering (optional)

Instructions for using and maintaining the forced steering axle for improved safety.

Adapting the Tractor to the Trailer

Requirements for connecting the tractor's master cylinder to the trailer's steering.

Adjusting the Steering

Procedures for testing and setting various steering axle configurations (follow-up, forced, locked).

Chassis with Hydraulic Axle Compensation

Steps for setting vehicle clearance and operating hydraulic axle compensation.

Lift axle (optional)

Operation and safety guidelines for the hydraulically controlled lift axle.

Application of the Universal Spreader

Universal Spreader Settings

Guide to setting the spreading quantity based on material density and tables.

Notices for Setting the Distribution Quantity

Tips for achieving even loading and optimal distribution for subsequent spreads.

Spreader Unit Operation

Procedures for operating the spreader unit and handling blockages or foreign objects.

Operating Instructions - Disk Spreader Unit (TSW)

Specific operating instructions and safety measures for TSW disk spreader units.

Adjusting the Spreader Blades)

How to adjust spreader blades for optimal pattern and check fasteners.

Adjusting the Spreader Unit Hood

Adjusting the spreader hood and material feed point for improved spreading performance.

Care and Maintenance

General

Safety rules for performing maintenance tasks and general vehicle care.

Maintenance Schedule

Detailed schedule of checks and lubrication intervals based on operating hours.

Screw torques

Table of specified torque values for tightening various bolts and connections.

Cleaning the machine

Guidelines for cleaning the spreader, including proper pressure washer usage.

Suspension

Precautions for working on or near the suspension springs to prevent damage.

Tires and Wheels

Information on tire pressure, approved types, and wheel nut tightening procedures.

Axles

Rules regarding axle load limits, maximum speed, and axle maintenance.

Maximum Wheel Nut Torque

Specific torque values for tightening wheel nuts based on thread size.

Maintenance

Maintenance tasks for initial operating hours and subsequent intervals.

Air Brake System

Inspection, adjustment, and maintenance procedures for the air brake system.

Lubrication

Guidelines for selecting grease, application methods, and maintenance intervals.

Declaration of Conformity

EC-Declaration of Conformity

Formal declaration by the manufacturer regarding product compliance with directives.

Sales Office, Spare Parts Stock, Customer Service

Factory Representatives, Spare Parts, Customer Service

List of distribution partners, their locations, and contact information.

Spare Parts

Contact details for ordering replacement spare parts.

Customer Service

Contact information for customer support and technical assistance.

bergmann TSW 4190 S Specifications

General IconGeneral
Brandbergmann
ModelTSW 4190 S
CategorySpreader
LanguageEnglish

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