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Beta Enduro RR 390 2015 User Manual

Beta Enduro RR 390 2015
158 pages
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Table of Contents

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Beta Enduro RR 390 2015 Specifications

General IconGeneral
BrandBeta
ModelEnduro RR 390 2015
CategoryEngine
LanguageEnglish

Summary

ENGINE DISASSEMBLY

2.1 THERMAL UNIT

Details on disassembling the cylinder head cover, gaskets, and spark plug gasket.

2.2 IGNITION UNIT, TIMING CHAIN AND GUIDES DISASSEMBLY

Disassembly of ignition unit, timing chain, and guides.

2.4 CLUTCH UNIT AND COOLANT PUMP COVER

Procedure for removing the outer and inner clutch covers and the water pump cover.

CRANKSHAFT, GEARBOX UNIT AND INTERNAL GEARSHIFT

2.11.2 OPENING CRANKCASE

Instructions for removing screws to open the left and right crankcase halves.

2.11.4 INTERNAL GEARSHIFT UNIT AND COMPLETE GEARBOX

Instructions for extracting fork support pins and disengaging control forks from the desmodromic device.

ENGINE ASSEMBLY AND CONTROLS

CHECKING CRANKSHAFT AND CONNECTING ROD

GEARBOX UNIT: CONTROLS AND REASSEMBLY

CHECKING AND COUPLING OF TIMING CHAIN, FIXED AND MOBILE GUIDES

THERMAL UNIT

3.17.1 CHECKING PISTON, PIN BOLT, AND PISTON RINGS

Checking piston for damage, measuring its diameter, and checking piston ring and oil-scraper ring wear limits.

3.17.2 CHECKING THE CYLINDER

Checking cylinder bore for service limits and ovalization, and calculating cylinder-piston coupling play.

3.17.3 CYLINDER HEAD: DISASSEMBLY AND CHECKING AUXILIARY DEVICES

Disassembling and inspecting the cylinder head, including oil jets and centring pins.

3.17.4 CYLINDER HEAD: DISASSEMBLING AND CHECKING VALVE UNITS

Disassembling and checking valve units, including half-cones, cup, spring, and valve.

3.17.4.2 VALVE GUIDES, VALVES AND SEATS

Checking valve guides for scratches, measuring their diameter, and checking valve stems.

3.17.5 CYLINDER HEAD: CHECKING CYLINDER HEAD BODY

Checking cylinder head flatness, sliding zones for camshafts, and cleaning oil passages.

3.17.6 CHECKING CAMSHAFTS

Checking camshafts for wear, meshing traces, and abnormal colouring, and measuring cam wear limit.

3.17.10 CYLINDER HEAD: REPOSITIONING CALIBRATED DISCS, ASSEMBLY OF FINGER FOLLOWER SHAFTS AND FINGER FOLLOWERS AND COUPLING THE SPARK PLUG

Repositioning calibrated discs, assembling finger follower shafts and followers, and coupling the spark plug.

3.17.12 PISTON: APPLICATION OF PISTON RINGS AND OIL SCRAPER RINGS

Applying piston rings and oil-scraper rings to the piston, ensuring correct positioning and alignment.

3.17.13 APPLICATION OF PISTON TO CYLINDER

Preparing the ring compression band and applying the piston to the cylinder with its rings.

3.17.14 APPLICATION OF PISTON CYLINDER COUPLING TO CRANKCASE

Applying piston-cylinder gasket, centring bushes, and coupling the piston/cylinder unit to the connecting rod.

3.17.15 COUPLING HEAD TO CYLINDER

Applying guide bushes and gasket, introducing timing chain, and tightening cylinder head screws in stages.

3.17.16 COUPLING CAMSHAFTS TO CYLINDER HEAD AND PHASING

Coupling bearings to camshafts, lubricating them, inserting exhaust camshaft, and positioning for phasing.

REASSEMBLY OF ENGINE IN THE VEHICLE

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