EasyManua.ls Logo

BIG ASS FANS BAFWorks 3.0 User Manual

BIG ASS FANS BAFWorks 3.0
84 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
INSTALLATION
GUIDE
For help, call 1 (877) BIG-FANS
or visit www.bigassfans.com
2425 Merchant St., Lexington, KY 40511
1 (877) BIG-FANS | WWW.BIGASSFANS.COM
BAF WORKS
INSTALLATION
GUIDE
BAFWorks
®
3.0
For help, call 1-877-BIG-FANS
or visit www.bigassfans.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the BIG ASS FANS BAFWorks 3.0 and is the answer not in the manual?

BIG ASS FANS BAFWorks 3.0 Specifications

General IconGeneral
BrandBIG ASS FANS
ModelBAFWorks 3.0
CategoryControl Panel
LanguageEnglish

Summary

BAFWorks Installation Guide

Introduction and System Overview

Overview of the BAFWorks system, its purpose, and key components.

Contact and Support Information

Company Contact Details

Addresses and phone numbers for Big Ass Solutions' manufacturing, customer service, and warranty departments.

Critical Safety Instructions

General Installation and Operation Safety

Essential safety warnings and precautions for installing and operating BAFWorks equipment.

About BAFWorks and Big Ass Fans

Company Background and Philosophy

Introduction to Big Ass Fans and the company's commitment to quality and innovation.

BAFWorks System Architecture

Typical System Diagram and Components

Visual representation of how BAFWorks components connect in a typical installation.

BAFWorks System Components

Wall-Mounted Hardware

List and images of the hardware required for wall-mounting the BAFWorks control system.

System Hardware Components

Fan and Automation Hardware

Details on fan control components, temperature sensors, and automation panels.

Pre-Installation Requirements

Network and Hardware Identification

Steps for identifying network requirements and necessary hardware before installation.

ADAM Module Pre-Configuration

MAC ID and Input Type Configuration

Procedures for obtaining MAC IDs and configuring signal input types for ADAM modules.

BAFWorks Installation Workflow

Step-by-Step Installation Guide

A sequential guide outlining the entire installation process for the BAFWorks system.

Electrical Installation: Lights, Ventilation, Automation

ADAM Module Power and Data Wiring

Wiring diagrams for connecting power and data to ADAM modules for system integration.

Basic Relay Output Wiring

Relay Control Methods

Wiring examples for direct load control and using pilot relays with ADAM 6160 modules.

Motor Control Wiring Applications

3-Wire Motor Starter and Start/Stop Circuits

Wiring configurations for motor starters and start/stop circuits using relays.

Relay Wiring for Circuit Control

Circuit Enabler and Contactor Wiring

Wiring for using relays as circuit enablers and for mechanically held lighting contactors.

Lighting Circuit Wiring

3-Way and Multi-Way Switch Wiring

Wiring for complex lighting circuits involving multiple switches and relays.

Lighting Control Panel Wiring

12x12x4 Lighting Panel Wiring Details

Detailed wiring diagram for a 6-channel lighting panel with contactors.

Output Panel Wiring

12x12x4 Output Panel Connections

Wiring diagram for connecting loads to the 12x12x4 output panel using ADAM 6160 modules.

Analog Input Panel Wiring

8-Channel Analog Input Panel Connections

Wiring diagram for an 8-channel analog input panel with an ADAM 6117 module.

Temperature Sensor Specifications

Indoor and Outdoor Sensor Details

Specifications for indoor (EWS-TX) and outdoor (EWSE-PT100-TX) temperature sensors.

Temperature Sensor Mounting

Mounting Guidelines and Locations

Best practices and locations for mounting indoor and outdoor temperature sensors.

Temperature Sensor Wiring

Wiring to ADAM 6117 Input Modules

Wiring examples for 4-20mA and 0-5VDC sensors to the ADAM 6117 module.

Mounting the BAFWorks Control System

Control System Dimensional Drawings

Dimensions for the mounting bracket and iPad enclosure for system mounting.

Control System Installation Steps

Mounting Bracket and Backplate Attachment

Instructions for installing the mounting bracket and attaching the iPad enclosure backplate.

Connecting Control System Components

Gateway, Router, and Power Connections

Steps for connecting the BAF gateway, Wi-Fi router, and power supply to the mounting bracket.

Finalizing Control System Assembly

Completing Electrical and Physical Setup

Finalizing electrical connections and attaching the iPad enclosure and knockouts.

Electrical Installation: Fans

Fan Installation Overview and Modbus Protocol

Introduction to fan installation using Modbus RTU protocol via BAFWorks application.

Modbus Wiring for Fans

Modbus Network Configuration

Overview of Modbus daisy chaining, address assignment, cable types, and EOL resistors.

Modbus Gateway Terminations

Gateway Modbus Loop Termination

Diagrams showing in-line and end-of-loop termination for the Modbus gateway.

Delta E Series VFD Setup and Wiring

VFD Parameter Changes and Final Connections

Required parameter adjustments and final Modbus connections for Delta E VFDs.

Delta E VFD Modbus Wiring

VFD Modbus Cable Connection Diagram

Detailed wiring diagram for connecting Modbus cables to Delta E series VFDs.

Delta M Series VFD Setup and Wiring

VFD Parameter Changes and Final Connections

Required parameter adjustments and final Modbus connections for Delta M VFDs.

Delta M VFD Modbus Wiring

VFD Modbus Cable Connection Diagram

Detailed wiring diagram for connecting Modbus cables to Delta M series VFDs.

Lenze SMVector VFD Setup and Wiring

VFD Parameter Adjustments and Connections

Procedures for changing Lenze SMVector VFD parameters and making Modbus connections.

Lenze SMVector VFD Modbus Wiring

VFD Modbus Cable Connection Diagram

Diagram for connecting Modbus cables to Lenze SMVector VFDs.

RS-485 Network Biasing

Biasing Resistors for Lenze VFDs

Explanation and diagram for installing biasing resistors for reliable RS-485 data transmission.

Allen-Bradley VFD Setup and Wiring

VFD Parameter Changes and Connections

Required parameter adjustments and Modbus connections for Allen-Bradley VFDs.

Allen-Bradley VFD Modbus Wiring

VFD Modbus Cable Connection Diagram

Diagram for connecting Modbus cables to Allen-Bradley PowerFlex VFDs.

Advanced Fan Connectivity

Connecting Over 32 Fans via Daisy Chaining

Method for extending system capacity by daisy-chaining fans using 0-10VDC signals.

Fire Alarm System Interface

Interface Methods and Considerations

Discusses dry relay contacts and gateway-based methods for fire alarm system integration.

Fan Remote Operator Station (Optional)

Installation, Dimensions, and Operation

Guide to mounting, understanding dimensions, and operating the remote operator station.

Remote Operator Station Wiring: Delta E VFDs

Parameter and Jumper Settings for Delta E VFDs

Required parameter and jumper wire changes for Delta E VFDs when using a remote station.

Remote Operator Station Wiring: Delta M VFDs

Parameter and Jumper Settings for Delta M VFDs

Required parameter and jumper wire changes for Delta M VFDs when using a remote station.

Remote Operator Station Wiring: Lenze SMVector VFDs

Parameter and Jumper Settings for Lenze VFDs

Required parameter and jumper wire changes for Lenze SMVector VFDs with remote stations.

Remote Operator Station Wiring: Allen-Bradley VFDs

Parameter Settings for Allen-Bradley VFDs

Required parameter changes for Allen-Bradley VFDs when connecting a remote operator station.

Configuring ADAM Modules

Pre-Configuration Requirements and Utility Download

Steps before configuring ADAM modules, including utility download.

ADAM Module Configuration Process

Setting Module IP and Network Details

Configuring IP addresses, subnet masks, and default gateways for ADAM modules.

Configuring ADAM Module Channels

Setting Input Ranges and Recording Information

Configuring input ranges for sensors and recording module information.

Setting Up the BAFWorks Application

Adding ADAM Output and Input Modules

Steps to add and configure ADAM 6160 output and ADAM 6117 input modules.

Fan Group Automation Setup

Configuring Fan Automation Modes and Sensors

Setting up automation modes (Manual, Summer, Winter, Auto) and selecting temperature sensors for fan groups.

Ventilation Group Automation Setup

Configuring IntelliVent Settings

Setting up ventilation automation based on indoor and outdoor temperature thresholds and sensors.

Managing Fans and Fan Groups

Adding and Deleting Fans

Procedures for adding new fans to groups and removing existing fans.

Managing Fan Groups

Adding and Deleting Fan Groups

Steps for creating new fan groups and deleting empty fan groups.

Managing Lights and Light Groups

Adding and Deleting Lights

Procedures for adding new lights to groups and removing existing lights.

Managing Light Groups

Adding and Deleting Light Groups

Steps for creating new light groups and deleting empty light groups.

Managing Louvers and Vents

Adding and Deleting Louvers/Vents

Procedures for adding new louvers/vents to groups and removing existing ones.

Managing Louver/Vent Groups

Adding and Deleting Louver/Vent Groups

Steps for creating new louver/vent groups and deleting empty ones.

Configuring General BAFWorks Settings

General Settings Options

Options for lock password, screensaver, IP address, manuals, and smart algorithm timing.

BAFWorks Setup Notes

System Configuration Parameters and Device Information

Fields for recording system passwords, network details, and fan information.

BAFWorks Module Information Logging

Logging Output, Input, and Sensor Module Data

Tables for logging details of ADAM output, input modules, and temperature sensors.

Using the BAFWorks Application

Navigating the BAFWorks Home Screen

Introduction to the home screen layout for accessing system groups and settings.

Managing All System Devices

All Devices Screen Functionality

Overview of the All Devices screen for viewing, controlling, and managing all system components.

Configuring Individual Fan Settings

Fan Settings Page Controls and Status Icons

Adjusting fan settings and understanding status icons for individual fans.

Managing Fan Groups

Starting, Stopping, and Configuring Fan Groups

Controls for starting, stopping, locking, and configuring group settings for fans.

Scheduling Fan Group Events

Creating Timed Events for Fan Groups

Setting up scheduled start, stop, speed, and automation events for fan groups.

Monitoring Fan Operations

Viewing Diagnostics and Fire Alarm Behavior

Accessing fan diagnostics and understanding fire alarm trip system behavior.

Configuring Individual Light Settings

Light Settings Page Controls and Status Icons

Adjusting individual light settings and interpreting light status icons.

Managing Light Groups

Controlling and Configuring Light Groups

Turning light groups on/off and configuring group settings including scheduling.

Scheduling Light Group Events

Creating Timed Events for Light Groups

Setting up scheduled turn on/off events for light groups.

Configuring Louver and Vent Settings

Louver/Vent Settings Page Controls and Status Icons

Adjusting individual louver/vent settings and understanding status icons.

Managing Louver/Vent Groups

Controlling and Configuring Louver/Vent Groups

Starting, stopping, and configuring group settings for louvers and vents.

Scheduling Louver and Vent Group Events

Creating Timed Events for Louver/Vent Groups

Setting up scheduled open/close or start/stop events for louver/vent groups.

Troubleshooting BAFWorks System

Communication and Network Issues

Solutions for intermittent communication loss and ADAM module network port issues.

Warranty Return Instructions

Product Replacement and Return Procedures

Guidelines for obtaining replacement parts and returning original items under warranty.

Warranty Claim Form Procedures

Submitting Warranty Claims and Returning Components

Detailed steps for completing and submitting warranty claim forms and returning parts.

Warranty Claim Form

Customer and Item Information

Fields for customer details, shipping information, and reasons for return.

Responsibility Agreement

Customer Agreement Terms and Conditions

Agreement outlining customer responsibilities for warranty evaluation and returns.