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Big Dutchman BD-Blue 130 - User Manual

Big Dutchman BD-Blue 130
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BD-Blue 130 Wall Fans
Technical User Guide
99-94-0854 04/2022 GB • 2022-04-28

Table of Contents

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Overview

The BD-Blue 130 Wall Fan is a direct-driven, corrosion-free wall fan designed for use in harsh livestock house environments, accounting for both climatic and electrical influences. It is available with either air-controlled or motor-controlled shutters and comes in various versions optimized for low power consumption or standard operation. For enhanced air output and reduced power consumption, the fan can be mounted with a cone.

Function Description:

The BD-Blue 130 fan is primarily used for ventilation in livestock houses. It can be integrated with a house controller for automated operation, including emergency opening features for the shutter. The fan's motor controller/frequency converter offers alarm monitoring to ensure optimal and flawless operation. Critical alarms will stop the motor and activate an alarm relay, while non-critical alarms will reduce performance. The system is designed to automatically reset if an error ceases, or if the maximum number of restarts is exceeded, requiring a mains voltage disconnect for more than 60 seconds.

Important Technical Specifications:

General:

  • Fan Name: BD-Blue 130
  • Fan Size: 130 cm
  • Shutter Type: ON/OFF (Air controlled or Motor controlled), 0-100% variable, 50-100% variable (DMS)
  • Motor Cable Length: 0.7 m
  • Impeller Diameter: 1278 mm
  • Number of Fan Blades: 3
  • Fan Blade Pitch: 31-40° (depending on model)
  • Protection Class: IP 65 (Motor controller: IP 65, Fan motor: IP 65)
  • Testing Body: SKOV A/S
  • ErP/Ecodesign: ErP 2015 (N40 or N58, depending on model)
  • Year of Production: 2020
  • Name of Manufacturer: SKOV A/S

Electrical (Examples for specific models):

  • BD-Blue 130 LPC 1x230 V (60-25-4566 / 60-25-4569):

    • Rated Voltage: 230 +/- 10% V AC
    • Operating Voltage: 175 – 280 V AC
    • Frequency: 50 / 60 Hz
    • Max. Current Consumption: 6.54 A (at 230 V AC supply)
    • Max. Input Power (P1): 1502 (1462) W (with cone)
    • CosPhi [Φ]: 0.99
    • Regulation Ability: 20 to 100% / 8 - 0 V
    • Motor Protection: Built-in current limiter in LPC motor control, use fuse in front of LPC motor control.
    • Recommended Circuit Breaker (UL): 10 A (Max. UL: 35 A), Fuse Type: RK5, RK1, J,T or CC (15 A)
    • Leakage Current to Ground at 50 Hz: Max. 3.0 mA
    • Max. Ballast Fuse: 16 A
  • BD-Blue 130 ON/OFF EL 1x230 V (60-25-4577 / 60-25-4578):

    • Rated Voltage: 230 +/-10% V AC
    • Operating Voltage: 207 – 253 V AC
    • Frequency: 50 / 60 Hz
    • Max. Power Consumption: 7.5 A (50 Hz), 7.1 A (60 Hz) (at 230 V AC supply)
    • Max. Input Power (P1): 1480 (1506) W (50 Hz), 1489 (1504) W (60 Hz) (with cone)
    • Max. Power (P2) Shaft: 1100 W (50 Hz), 1220 W (60 Hz)
    • Efficiency Motor [η]: 70.8% (50 Hz), 75.5% (60 Hz)
    • CosPhi [Φ]: 0.94 (50 Hz), 0.99 (60 Hz)
    • Capacitor: 40 / 450 uF / V
    • Fan Output (at -10 Pa): 39500 (43400) m³/h (50 Hz), 38700 (41100) m³/h (60 Hz) (with cone)
    • Specific Output (at -10 Pa): 27100 (30700) m³/kWh (50 Hz), 26800 (29100) m³/kWh (60 Hz) (with cone)

Environmental:

  • Temperature, Operation: -40 to +40 °C (-40 to 104 °F)
  • Start Temperature: -40 to +50 °C (-40 to 122 °F)
  • Storage Temperature: -40 to +70 °C (-40 to 158 °F)
  • Ambient Humidity, Operation: 10 - 95 % RH
  • Fan Noise (outside, 2 m, 45 degrees): 71-76 dB(A) (depending on model)

Accessories:

  • BD-Blue 130 Safety Net Outside (wo/cone, galv/A2): For extra safety, supplied with mounting parts.
  • BD-Blue 130 Cone: For optimal air output and energy efficiency, supplied with mounting parts.
  • BD-Blue 130 Safety Net Outside for Cone (A2): For extra safety with cone, supplied with mounting parts.
  • BD-Blue 130 Insulation Plate: For extra insulation, to avoid condensation and cold air down draft. H x W x D: 1380 x 1380 x 29 mm.
  • 50" Shading Kit for Wall Fan: For light reduction, reduces light from outside.
  • 50" Light Trap Brown Out / Black Out: For dimming in livestock house, reduces air output by 15-35% (depending on cone and pressure difference).
  • BD-Blue 130 Support Bracket Kit f/Air Shutter: Used to lift air-controlled shutter.
  • LPC-2 Relay Module (81-39-4012): For alarm output or fan reversing, 1 x potential free output relay (1 A, 30 V DC/24 V AC), 1 x digital input.

Usage Features:

  • Mounting: The fan can be mounted using four brackets, four angle bars, or in a wooden frame. Proper sealing with polyurethane foam and Sikaflex 111 Stick & Seal is recommended to prevent cold bridges and ensure a tight fit.
  • Drainage: If parts of the fan are outside the wall, four 5 mm drain holes should be drilled in the bottom. The yellow blanking plug must be at the top.
  • Cable Management: Cables should be led into the livestock house, with a minimum bending radius of 50 mm for fan cables.
  • Motor Controller Placement: The LPC motor controller must not be built-in or covered and should be mounted on a solid, level surface with at least 150 mm clearance from surroundings for proper cooling and cable access. Cabling should be arranged to prevent water ingress into the controller.
  • Emergency Opening: For motor-controlled shutters, a yellow blanking plug can be removed, and the yellow actuator split pressed with a screwdriver to manually open the shutter. Power must be shut off at the isolator before manual opening.
  • Electrical Connection: Installation must be performed by qualified personnel according to national and international standards. A power supply isolator is required for each motor and power supply. Circuit breakers or fuses must comply with UL 489 and be rated for a maximum of 10,000 Arms (symmetrical), 480 V.
  • Harmonic Distortion: LPC motor controllers and frequency converters produce non-sinusoidal current, affecting the mains supply. The electrician or user must ensure a properly sized mains supply.

Maintenance Features:

  • Cleaning: Plastic parts should be cleaned without lubricants, solvents, or corrosive/caustic agents. The fan should be cleaned regularly to ensure unobstructed airflow. Fan blades should turn during washing, but high-pressure cleaning is not recommended. After cleaning, running the fan at 100% for at least an hour helps dry any moisture.
  • Motor Controller/Frequency Converter Maintenance: Cooling ribs should be kept dust-free using compressed air. Cleaning should be done with a damp cloth, avoiding high-pressure cleaners, solvents, or corrosive/caustic agents.
  • Inspection: An annual inspection of blades and suspension units is recommended. Abnormal noise or vibration requires service.
  • Troubleshooting: A detailed troubleshooting guide is provided for shutter and fan motor issues, including solutions for common problems like obstructed ventilation, faulty linkages, power supply issues, and abnormal noise.
  • Recycling/Disposal: Products are designed for recycling and should be delivered to local collection sites/recycling stations according to local instructions.

Big Dutchman BD-Blue 130 Specifications

General IconGeneral
BrandBig Dutchman
ModelBD-Blue 130
CategoryFan
LanguageEnglish