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Manual purpose, compliance with standards, and serviceability overview.
Overview of truck's self-propelled, lift, transport capabilities, and AC motor propulsion.
Overview of operational instructions for lift, drive, and stop phases.
Crucial safety guidelines to prevent injury and damage during operation.
Essential inspection points and checklists before operating the lift truck.
Details on using speed control and pushbutton functions for truck movement.
Step-by-step guide for driving, including various stopping methods.
Explanation of the belly-button switch function for reversing direction.
Function and potential issue of the steering arm gas spring.
How to operate the lift and lower functions via control head buttons.
Procedures for safely loading and unloading materials with the truck.
Steps for safely parking the lift truck and shutting it down.
Definition of planned maintenance and operator/technician roles.
Schedule and tasks for routine visual checks and inspections.
Guidelines for maintaining battery health and safety rules for wet and dry cell types.
Procedures and safety precautions for charging the truck's battery.
Recommended lubricants and locations requiring lubrication.
Procedures for inspecting and maintaining lift chains.
Guide to determining causes of trouble and corrective actions.
Common braking issues, probable causes, and corrective actions.
Issues related to lifting/lowering, their causes, and solutions.
Addresses other non-specific issues like steering arm or motor problems.
Detailed diagnostics for Zapi controller, fault detection, and settings.
Covers cap assembly, head removal/installation, potentiometer, and switch replacements.
Procedures for removing and installing compartment covers.
Covers return spring replacement, and steering arm removal/installation.
Measurement, adjustment, and replacement procedures for the drive motor brake.
Procedures for removing and installing the drive wheel.
Steps for removing and installing the transmission assembly.
Procedures for removing and installing the steering motor.
Steps for removing, repairing, and installing load wheels.
Overview of the elevation system components.
How to adjust the length and tension of the lift chains.
Method for inspecting lift chains for wear and determining replacement needs.
Procedures for replacing telescopic and trimast lift chains.
Note that lift cylinder procedures are covered in Section 9.
Procedures for identifying and replacing hydraulic lines and fittings.
Removal, disassembly, reassembly, and installation of the hydraulic pump assembly.
Covers telescopic and trimast lift cylinder removal, repair, and installation.
Procedures for reach cylinder removal, repair, and installation.
Steps for tilt cylinder removal, repair, and installation.
Maintenance, cleaning, and replacement procedures for the electrical control panel.
Steps for replacing the horn component.
Information about the optional load backrest for high load handling.
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