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BINAR Quick-Lift Arm 50i-300i - User Manual

BINAR Quick-Lift Arm 50i-300i
106 pages
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Binar Handling AB
Visiting/Delivery: Hedekullevägen 24 Tel.: +46 520 47 40 00 VAT no. SE556439-2990
SE-461 38 Trollhättan, Sweden info.handling@binar.se Bankgiro 749-5930
www.binarhandling.com
Quick-Lift Arm
DOCUMENTATION
User Guide in original
Version 7.04
Quick-Lift Arm 50i-300i
Quick-Lift Rail 50i-300i
Quick-Lift Arm Torque 350S
Quick-Lift Rail Torque 350S
Quick-Lift Arm, Overhead Mounted, 50i-200i
Generation 3
Quick-Lift Rail
Quick-Lift Arm Torque
Quick-Lift Arm
Overhead Mounted

Table of Contents

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Summary

General Safety Instructions

Safety Features of the Lifting Device

Details specific safety features like anti-drop brake, dead man's handle, and emergency stop.

Operating Description

Control Handle and External Handle

Describes the components and layout of the control and external handles.

Emergency Stop Function

Explains how to use the emergency stop button to halt the lifting device immediately.

Handle Mode Operation

Details how the manoeuvre handle controls lifting speed and stops vertical motion.

Auto-Balance Modes

Explains auto-balance modes for maneuvering loads vertically and horizontally.

Before Starting Checks

Outlines daily inspection points to ensure the lifting device's integrity and safety before use.

LED Indicator Functions

Explains the meaning of various LED indicator lights on control and external handles.

Button Functions Explained

Details the functions of buttons on control handles for various gripper types.

Replacing the Gripper

Provides step-by-step instructions for replacing mechanical and other gripper types.

Variants of Lifting Devices

Quick-Lift Arm (QLA) Description

Describes the Quick-Lift Arm (QLA) which is based on a jib arm and suspended.

Quick-Lift Rail (QLR) Description

Describes the Quick-Lift Rail (QLR) which is suspended from a rail system.

Advanced Use and iLab 3 Program

iLab 3 Program Overview

Introduces iLab 3 as a program for parameter settings in the lifting device.

iLab 3 Installation and Requirements

Details the system requirements and installation process for the iLab 3 software.

iLab 3 Menu Bar Functions

Explains the functions of buttons within the iLab 3 program's menu bar.

Setting Zero Point and Work Area

Guides on setting the zero point and defining the work area limits for the lifting device.

iLab 3 Safety Parameter Settings

Focuses on safety-related parameter settings for operating functions.

iLab 3 Status Window Information

Describes the STATUS window for event logs and active faults.

iLab 3 Advanced Logic and Actions

Explains setting up conditions, logic, and pre-programmed actions in iLab 3.

I;O Board Connection Principles

I;O Board Wiring for Inputs and Outputs

Explains the wiring principles for inputs and outputs on the I/O boards.

Spare Parts

Lifting Device Spare Parts List

Lists spare parts for the lifting device with part numbers and comments.

Handle and Control Box Spare Parts List

Lists spare parts for control handles, external handles, and control boxes.

Installing Spare Parts

Safety Precautions for Part Installation

Provides critical safety instructions before performing maintenance or part installation.

Spiral Cable Replacement Procedure

Guides on how to replace the spiral cable for QLA or QLR devices.

Wire Rope Replacement Steps

Explains the process of replacing the wire rope, including dismantling the drum.

Maintenance of the Lifting Device

Safety and Skills for Maintenance Personnel

Outlines necessary knowledge and qualifications for maintenance personnel.

Inspection Procedures (Daily, Monthly)

Specifies checks to be performed daily and one month after installation.

Quarterly Maintenance Tasks

Details the checks and measures required for quarterly maintenance.

Annual Maintenance Tasks

Outlines the tasks for annual maintenance, covering various device components.

Wire Rope Replacement Schedule

Provides a schedule for wire rope replacement based on usage and weight.

Troubleshooting

Operator Troubleshooting Steps

Covers common issues operators might encounter and how to address them.

iLab 3 and LED Troubleshooting Guide

Guides troubleshooting using iLab 3 software and LED indicators on handles.

Wire Rope Guide Jam Resolution

Provides a solution for jammed wire rope guides using iLab 3.

Wire Rope Drum Jam Resolution

Offers solutions for a jammed wire rope drum during dismantling.

Installation Procedures for QLA

QLA Lifting and Handling Instructions

Details safe lifting and handling procedures for QLA devices and components.

Concrete Requirements for Mounting

Specifies the minimum concrete quality and thickness requirements for mounting.

Pillar Installation Procedures

Guides on the process of installing the pillar, including tool usage.

Mounting QLA on Pillars

Details the steps for installing QLA on pillars, including adjustment of screws.

Electrical, Pneumatic, and Software Installation

Covers connecting electricity, pneumatics, and software for QLA.

Adjusting Friction Brakes

Provides instructions for adjusting friction brakes at the jib arm joints.

QLA Installation Drawing

Presents a detailed installation drawing for the QLA system.

Installation of QLA Overhead Mounted

Overhead Mounted Lifting Instructions

Details lifting and handling procedures for the QLA Overhead Mounted unit.

Fastening Requirements for Overhead Mount

Outlines fastening requirements and shim usage for the fixing plane.

Mounting the Overhead Unit

Guides on mounting the QLA Overhead Mounted unit, including tool usage.

Overhead Mounted Installation Drawing

Provides a technical drawing for the installation of the QLA Overhead Mounted.

Installation of QLR

QLR Lifting and Handling Instructions

Details safe lifting and handling instructions for the QLR unit.

QLR Assembly and Rail System Integration

Instructs to study drawings and notes rail system compatibility for QLR.

QLR Installation Height Calculation

Explains how to determine and set the installation height for the QLR.

Suspending QLR in Rail System

Guides on safety and installation procedures for suspending QLR in a rail system.

QLR Electrical, Pneumatic, Software Installation

Refers to section 12.7 for electricity, pneumatics, and software installation.

QLR Installation Drawings

Presents the installation drawing for QLR 50i and QLR 125i models.

Assembly Instructions for Parts

Control Box Assembly on Gripper

Provides instructions for assembling the control box onto the gripper.

Fitting Wire Rope to Swivel

Details how to fit the wire rope to the swivel using a thimble.

Appendices

Wiring Diagrams Register

Lists wiring diagrams for different control handles and control boxes.

Inspection and Maintenance Reports

Provides templates for daily, monthly, quarterly, and yearly maintenance reports.

Quick Start Guide

BINAR Quick-Lift Arm 50i-300i Specifications

General IconGeneral
BrandBINAR
ModelQuick-Lift Arm 50i-300i
CategoryLifting Systems
LanguageEnglish

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