Black Bull CHOI1 - User Manual

0909
CHOI1 / CHOI2 / CHOI3
1 Ton / 2 Ton / 3 Ton
Chain Hoist
INSTRUCTION MANUAL
READ ALL INSTRUCTIONS AND WARNINGS BEFORE USING THIS PRODUCT.
This manual provides important information on proper operation & maintenance. Every effort has been
made to ensure the accuracy of this manual. These instructions are not meant to cover every possible
condition and situation that may occur. We reserve the right to change this product at any time without
prior notice.
IF THERE IS ANY QUESTION ABOUT A CONDITION BEING SAFE OR UNSAFE,
DO NOT OPERATE THIS PRODUCT!
DO NOT RETURN THIS PRODUCT TO THE RETAILER - CONTACT CUSTOMER SERVICE.
If you experience a problem, have questions or need parts for this product, call Customer Service at
1-888-287-6981, Monday-Friday, 8 AM - 4 PM Central Time. A copy of the sales receipt is required.
FOR CONSUMER USE ONLY – NOT FOR PROFESSIONAL USE.
KEEP THIS MANUAL, SALES RECEIPT & APPLICABLE WARRANTY FOR FUTURE
REFERENCE.
WARNING
DO NOT EXCEED THE CAPACITY OF THE
CHAIN HOIST. Inspect all parts before use.
Examine each link to be certain there are no
weak links. Stand clear of a loaded hoist.
Keep all individuals away from a loaded
hoist. Do not pull the chain at
an angle.
1 TON
CHAIN HOIST
8 Ft. Max Lift
WARNING
DO NOT EXCEED THE CAPACITY OF THE
CHAIN HOIST. Inspect all parts before use.
Examine each link to be certain there are no
weak links. Stand clear of a loaded hoist.
Keep all individuals away from a loaded
hoist. Do not pull the chain at
an angle.
2 TON
CHAIN HOIST
8 Ft. Max Lift
WARNING
DO NOT EXCEED THE CAPACITY OF THE
CHAIN HOIST. Inspect all parts before use.
Examine each link to be certain there are no
weak links. Stand clear of a loaded hoist.
Keep all individuals away from a loaded
hoist. Do not pull the chain at
an angle.
3 TON
CHAIN HOIST
8 Ft. Max Lift

Summary

Chain Hoist Instruction Manual

General Warnings and Important Information

Crucial instructions and warnings before product use, emphasizing safety and accuracy.

Product Features and Components

Key Features

Highlights include hardened steel chain, safe operation, and a mechanical load brake.

Component Identification

Details the top hook, hand chain, load chain, and bottom hook for hoist operation.

First-Time Use and Safety Guidelines

Critical Safety Precautions

Essential safety advice covering work area, electrical hazards, clothing, alertness, and maintenance.

Operational Safety and Procedures

Load Handling and Support Warnings

Mandates against standing under loads, overloading, and ensuring support device capacity.

Chain Hoist Operation Steps

Guides on connecting hooks, lifting, lowering loads, and post-use maintenance.

Overview

1. Function Description
2. Important Technical Specifications
3. Usage Features
4. Maintenance Features

This document serves as an instruction manual for the CHOI1, CHOI2, and CHOI3 Chain Hoists, available in 1 Ton, 2 Ton, and 3 Ton capacities, respectively. It provides crucial information regarding their proper operation, maintenance, and safety guidelines.

Function Description:

The chain hoist is a mechanical device designed for lifting heavy loads. It operates by means of a hand chain, which, when pulled, engages an internal mechanism to raise or lower a load attached to the bottom hook via a load chain. These hoists are suitable for use in a shop or with an engine hoist, facilitating safe, easy, and efficient lifting operations.

Important Technical Specifications:

• Capacities: The hoists are available in three distinct capacities:
  • CHOI1: 1 Ton (2,000 lbs)
  • CHOI2: 2 Ton (4,000 lbs)
  • CHOI3: 3 Ton (6,000 lbs)
• Chain Type: Features a 1/4" hardened steel load chain, ensuring durability and strength for heavy lifting.
• Maximum Lift: Each model offers a maximum lift height of 8 feet, providing ample vertical range for most applications.
• Braking System: Equipped with a mechanical load brake, which is essential for positive and secure control over the lifted load, preventing accidental lowering.

Usage Features:

• Ease of Use: The hoist is designed for straightforward operation. Once properly installed and the load is secured, pulling the hand chain raises or lowers the load.
• Safety Mechanisms: The mechanical load brake is a key safety feature, ensuring that the load remains suspended at the desired height without drifting.
• Assembly: The chain hoist comes completely assembled and ready for immediate use, minimizing setup time.
• Load Control: Users can precisely control the movement of the load by manipulating the hand chain. Slow and steady pulling is recommended to prevent sudden shifts.
• Support Device Requirement: It is imperative that the supporting device (e.g., a support beam) from which the hoist hangs is adequately rated to support the combined weight of the hoist and the maximum load it will lift. The manual explicitly warns against exceeding the hoist's stated capacity and emphasizes checking the supporting device before each use.
• Load Attachment: The bottom hook is used to attach the load. Users must ensure that any load-carrying straps or chains used are also rated to support the capacity of the load.
• Operational Environment: The work area should be clean, well-lit, and free from flammable liquids or gases. Electrical shock prevention is also highlighted, advising against operating if the cable is damaged and to keep it away from heat, oil, sharp edges, and rough surfaces.
• Operator Safety: The manual stresses the importance of wearing suitable clothing, avoiding loose items or jewelry that could get caught in moving parts, and wearing a hat over long hair and rubber footwear. Operators should remain alert, avoid using the hoist while impaired by medicine, drugs, or alcohol, and always use common sense.
• Prohibited Actions:
  • Do not stand under a load; always stand to the side when raising or lowering.
  • Do not allow others to walk or stand under loads.
  • Do not overload the chain hoist beyond its maximum capacity.
  • Do not leave a load unsupported.
  • Do not allow children to operate the hoist without responsible adult supervision.
  • Do not force the hand chain if it is difficult to pull.

Maintenance Features:

• Cleaning and Lubrication: After use, the chain hoist should be cleaned to remove dirt, and its moving parts should be lubricated with grease. It should then be stored in a dry place to prevent corrosion and maintain functionality.
• Professional Maintenance: Maintenance and inspection should only be performed by qualified professionals. The manual explicitly states that laypersons should not attempt to disassemble or assemble the hoist.
• Brake Mechanism Inspection: Special attention should be given to the brake mechanism during assembly or maintenance. It is crucial to ensure that the slanting teeth of the ratchet disc and pawl mesh correctly, and that the spring and pawl function sensitively and reliably. The hand wheel's clockwise turn should press the disc and plates onto the brake seat, while a counter-clockwise turn should create clearances between them.
• Regular Brake Inspection: The friction surfaces of the brake must be kept clean, and the brake mechanism should be inspected regularly to prevent faulty braking and the potential falling of the load.
• Post-Repair Testing: After cleaning and repairing, the hoist must undergo both no-load and heavy-load tests. It can only be returned to operation if it passes these tests, demonstrating reliable braking and good overall condition.
• Pre-Use Checks: Before each use, all safety devices and parts must be checked to ensure they operate smoothly and efficiently. This includes verifying that all moving parts are in good working order, checking for broken parts, and confirming proper fitment of all components.
• Qualified Repair Personnel: Any service or maintenance must be performed by qualified repair personnel to avoid risks or injuries associated with unqualified repairs.
• Customer Service: For any questions, problems, or parts needs, users are directed to contact customer service at 1-888-287-6981, Monday-Friday, 8 AM - 4 PM Central Time, with a copy of the sales receipt required. This ensures that expert assistance is available for troubleshooting and repairs.
• Documentation Retention: Users are advised to keep the manual, sales receipt, and applicable warranty for future reference, as it contains vital information for safe and effective operation and maintenance.

Black Bull CHOI1 Specifications

General

Brand	Black Bull
Model	CHOI1
Category	Chain Hoists
Language	English