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Black Ridge BR3000 - User Manual

Black Ridge BR3000
9 pages
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2.5HP Direct drive motor
40 Litre tank size
Includes Nitto style fitting
Perfect for most heavy duty air tools
MODEL NO. BR3000 - PLU: 590972
2.5HP AIR
COMPRESSOR
HI-FLOW
115
PSI
8 BAR PRESSURE
L/MIN
FREE AIR DELIVERY
180
12
MTH
WARRANTY
INSTRUCTION MANUAL
40
L
TANK CAPACITY
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Summary

Technical Information and Warranty

Air Compressor Specifications

Lists key technical data for the BR3000 model, including voltage, motor, FAD, tank size, and pressure.

Know Your Compressor Parts

Visual guide identifying all components of the air compressor with corresponding labels and part numbers.

Warranty Statement and Claims

Details warranty coverage, claim procedures, and required documentation for product faults.

Operating Instructions

Pre Setup Checks

Essential checks before operating the air compressor to ensure proper function and safety.

Assembly and Initial Setup

Guides users through unpacking, attaching components like wheels and handle, and fitting oil breather/air filter.

Checking Oil Level

Instructions on how to check the oil level using the sight glass before operation.

Control and Operation

Turning Compressor On;Off

How to operate the ON/OFF button to start and stop the air compressor.

Compressor Placement

Recommendations for positioning the air compressor on level ground and away from contaminants.

Adjusting Outlet Pressure

Guide to adjusting the air pressure using the regulator for specific tool requirements.

Initial Run-In Procedure

Steps for the critical initial run-in period to ensure proper lubrication.

Post-Operation Shutdown

Instructions for safely turning off, disconnecting, and preparing the compressor for storage.

Maintenance and Troubleshooting

Maintenance Schedule and Tasks

Routine maintenance: daily checks before use, tasks after use, and 50-hour service.

Draining Oil and Tank

Step-by-step guide for draining oil and operating the tank drain tap for moisture removal.

Air Fitting and Safety Valve

Instructions for using the air fitting and testing the safety valve for proper function.

Compressor Not Starting or Building Pressure

Solutions for when the compressor fails to start or does not build up pressure.

Pressure, Oil, and Leaks

Addresses issues like not holding pressure, burnt oil smell, and leaks in fittings.

Safety Instructions

Electrical Safety and Warnings

Details on electrical connections, plug compatibility, and critical warnings about flammable materials.

General Operational Safety

Covers initial setup, modifications, duty cycle, handling, and general operational safety precautions.

Warranty Statement Details

Comprehensive details on warranty terms, exclusions, and claims process.

General Safety Guidelines

Personal Safety Precautions

Guidance on lubrication, assembly, safety for children/pets, and work area conditions.

Safe Operation Practices

Covers electrical safety, avoiding misuse, using correct tools, and securing work pieces.

Maintenance and Care

Instructions on maintaining the compressor, including power cord checks and cleaning.

Personal Safety and Parts Identification

Personal Safety Measures

Recommendations for clothing, hair, eye, foot, ear, and respiratory protection during operation.

Operational Awareness

Advice on staying alert, avoiding over-reaching, and common sense operation.

Parts Diagram and List

Visual identification of all air compressor parts with corresponding numbers and part codes.

Summary

Technical Information and Warranty

Air Compressor Specifications

Lists key technical data for the BR3000 model, including voltage, motor, FAD, tank size, and pressure.

Know Your Compressor Parts

Visual guide identifying all components of the air compressor with corresponding labels and part numbers.

Warranty Statement and Claims

Details warranty coverage, claim procedures, and required documentation for product faults.

Operating Instructions

Pre Setup Checks

Essential checks before operating the air compressor to ensure proper function and safety.

Assembly and Initial Setup

Guides users through unpacking, attaching components like wheels and handle, and fitting oil breather/air filter.

Checking Oil Level

Instructions on how to check the oil level using the sight glass before operation.

Control and Operation

Turning Compressor On;Off

How to operate the ON/OFF button to start and stop the air compressor.

Compressor Placement

Recommendations for positioning the air compressor on level ground and away from contaminants.

Adjusting Outlet Pressure

Guide to adjusting the air pressure using the regulator for specific tool requirements.

Initial Run-In Procedure

Steps for the critical initial run-in period to ensure proper lubrication.

Post-Operation Shutdown

Instructions for safely turning off, disconnecting, and preparing the compressor for storage.

Maintenance and Troubleshooting

Maintenance Schedule and Tasks

Routine maintenance: daily checks before use, tasks after use, and 50-hour service.

Draining Oil and Tank

Step-by-step guide for draining oil and operating the tank drain tap for moisture removal.

Air Fitting and Safety Valve

Instructions for using the air fitting and testing the safety valve for proper function.

Compressor Not Starting or Building Pressure

Solutions for when the compressor fails to start or does not build up pressure.

Pressure, Oil, and Leaks

Addresses issues like not holding pressure, burnt oil smell, and leaks in fittings.

Safety Instructions

Electrical Safety and Warnings

Details on electrical connections, plug compatibility, and critical warnings about flammable materials.

General Operational Safety

Covers initial setup, modifications, duty cycle, handling, and general operational safety precautions.

Warranty Statement Details

Comprehensive details on warranty terms, exclusions, and claims process.

General Safety Guidelines

Personal Safety Precautions

Guidance on lubrication, assembly, safety for children/pets, and work area conditions.

Safe Operation Practices

Covers electrical safety, avoiding misuse, using correct tools, and securing work pieces.

Maintenance and Care

Instructions on maintaining the compressor, including power cord checks and cleaning.

Personal Safety and Parts Identification

Personal Safety Measures

Recommendations for clothing, hair, eye, foot, ear, and respiratory protection during operation.

Operational Awareness

Advice on staying alert, avoiding over-reaching, and common sense operation.

Parts Diagram and List

Visual identification of all air compressor parts with corresponding numbers and part codes.

Overview

This document is an instruction manual for the BLACK RIDGE 2.5HP Air Compressor Hi-Flow, Model No. BR3000, PLU: 590972.

The BLACK RIDGE 2.5HP Air Compressor Hi-Flow is a robust and efficient air compressor designed for various heavy-duty air tools. It features a direct drive motor, ensuring reliable performance, and a substantial 40-liter tank for extended operation. The compressor comes equipped with a Nitto style fitting, making it compatible with a wide range of air tools. Its design prioritizes ease of use and maintenance, with clear instructions for assembly, operation, and troubleshooting.

Technical Specifications:

  • Air Compressor Model: BR3000
  • Motor: Electric 2.5 HP
  • Voltage: 240V AC - 50 HZ
  • Wattage: 1950 W
  • No Load Speed: 2800 RPM
  • Free Air Delivery (FAD): 180 L per minute
  • Tank Size: 40 Liters
  • Max. Tank Pressure: 115 PSI (8 BAR)
  • Outlet Pressure: 0 PSI - 115 PSI Adjustable
  • Duty Cycle: 75% (meaning 45 seconds ON motor pumping and 15 seconds OFF, motor not pumping)
  • Oil Type: SAE30
  • Noise Rating: 80DB@5M
  • Motor/Pump Kicks In: 85 PSI
  • Pressure Cycle Stops: 115 PSI
  • Number of Outlets: 2
  • Warranty: 12 Months

Usage Features:

The air compressor is designed for straightforward operation. Before first use, a series of pre-setup checks and assembly steps are required.

  • Assembly: This involves attaching the rubber stoppers, wheels, handle, oil breather, and air filter. The manual emphasizes the importance of correct assembly for warranty validity and personal safety.
  • Oil Breather: The transport plug must be removed and replaced with the oil breather before operation to prevent damage.
  • Oil Level Check: The oil level should always be checked on flat, level ground before each use, ensuring it is at the top of the red dot on the sight glass. SAE30 oil is recommended for topping up if needed.
  • Air Filter: The supplied air filter screws into the threaded hole on top of the pump head and only needs to be hand-tightened.
  • Running In: For new compressors, a running-in procedure is necessary. This involves plugging in the unit, opening the tank drain tap, starting the compressor for approximately 1 minute to ensure full lubrication under no load, then stopping it and allowing it to cool. The oil level should be rechecked afterward.
  • Positioning: The compressor should always be positioned on level ground, away from the work area to prevent it from being covered in dust, water, or paint.
  • ON/OFF Control: The compressor is turned ON by lifting the red ON/OFF button on the pressure switch and OFF by pushing it down.
  • Pressure Adjustment: The outlet air pressure can be adjusted using the red-colored regulator knob. Turning anti-clockwise lowers the pressure, while turning clockwise increases it. The outlet pressure gauge helps set the correct working pressure for specific air tools.
  • Nitto Style Fitting: The compressor is fitted with a Nitto style (female) socket. To connect a male plug, slide the outer collar backwards, push in the male plug, release the collar, and then fully push the male plug until it clicks and the outer collar moves forward.
  • Safety Valve: The safety valve should be checked periodically. When the tank is full, gently pulling the ring outwards should release air under pressure. If it doesn't work, the compressor should be serviced immediately.
  • Post-Operation: After use, the compressor should be turned OFF, disconnected from the power supply, and air tools/hose disconnected. The tank drain tap should be slowly opened to vent excess air and moisture, and left open during storage to allow any remaining moisture to drain.

Maintenance Features:

Regular maintenance is crucial for the longevity and safe operation of the air compressor.

  • Daily Maintenance (before use): Check the oil level, seal the tank drain tap, and check safety valve operation.
  • Daily Maintenance (after use): Disconnect from main power, open the tank drain tap, wipe down the compressor, and store safely.
  • Oil Drainage: To drain oil, loosen and remove the drain bolt, collect the oil in a funnel/bottle for proper disposal, then replace and tighten the bolt. Refill with fresh SAE30 oil to the top red dot on the sight glass.
  • After Every 50 Hours of Use: Replace the air filter and drain/replace the oil completely.
  • Troubleshooting: The manual provides guidance for common issues such as the compressor not starting, not building pressure, smelling like burnt oil, or not holding pressure. Solutions include checking power connections, ensuring the tank drain tap is sealed, replacing the air filter, checking oil levels, and inspecting hoses/tools for leaks.
  • Cleaning: Always disconnect the compressor from the power supply and allow it to cool for about an hour before cleaning. Use a damp soft cloth and avoid liquid or solvents.

Safety Instructions:

The manual emphasizes several critical safety precautions:

  • Electrical Safety: Ensure the compressor is connected to a compatible 240V AC 10Amp power point. Never use an extension cord; use a longer air hose if needed.
  • Work Environment: Do not use in areas with a risk of explosion or fire from combustible materials. Keep the work area tidy, well-lit, and ensure the compressor is on level and stable ground.
  • Personal Protective Equipment (PPE): Always wear safety eye protection (goggles), ear protection, and respiratory protection (dust/filter mask) when operating the compressor or spray painting.
  • Children and Pets: Keep children and pets away from the work area and the compressor.
  • Hot Components: Beware of hot components (metal pipes, pump, motor) during use.
  • Duty Cycle: Adhere to the 75% duty cycle to prevent damage from overheating.
  • Tool Use: Select the right tool for the job and do not force a small compressor to do heavy-duty work.
  • Power Cord: Do not abuse the power cord; keep it away from heat, oil, solvents, and sharp edges.
  • Maintenance Safety: Always disconnect the compressor from the mains supply before servicing or making adjustments.
  • Air Direction: Never direct the jet of air or other liquids/gases towards people, animals, or the compressor itself.
  • Intended Use: The compressor is designed for compressing normal air, not other gases, and is not suitable for pharmaceutical, food, sanitary, scuba, or oxygen filling purposes.

This comprehensive manual ensures users can safely and effectively operate and maintain their BLACK RIDGE 2.5HP Air Compressor Hi-Flow.

Black Ridge BR3000 Specifications

General IconGeneral
BrandBlack Ridge
ModelBR3000
CategoryAir Compressor
LanguageEnglish

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