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Blizzard Snowplow 760HD - User Manual

Blizzard Snowplow 760HD
52 pages
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Models 760LT, 760HD, 800HD & 860HD
Installation Instructions & Owner's Manual
April 1, 2006
Lit. No. B64090, Rev. 00
This document supersedes all editions with an earlier date.
CAUTION
Read this manual before operating or servicing
snowplow.

Questions and Answers

Summary

Preface

Safety

Safety Definitions and Labels

Explains the meaning of warning, caution, and instruction labels used in the manual.

Mounting and Dismounting Instructions

Step-by-step guide for attaching and detaching the snowplow using the POWER HITCH™ system.

General Safety Precautions

Detailed safety guidelines for operating and servicing the snowplow to prevent injury.

Hydraulic and Fuse Safety

Safety information related to hydraulic fluid hazards and electrical fuse replacement.

Personal, Fire, and Ventilation Safety

Safety measures for personal protection, fire hazards, and vehicle exhaust ventilation.

Operation

Blade Positioning Controls

Instructions for operating the blade functions: lowered, raised, angled left, and angled right.

Unpacking and Inspection

Serial Number Identification

Guidance on locating and identifying serial number labels for the snowplow and hydraulic unit.

Torque Specifications

SAE and Metric Bolt Torque Values

Torque values for various SAE (J429) and metric bolt grades based on size.

JIC Flare and O-Ring Boss Torque Values

Torque specifications for 37° JIC flare and O-ring boss fittings.

Moldboard & A-Frame Assembly

Mounting Pivot Beam and Kickstand

Steps for attaching the pivot beam, A-frame, and adjusting the kickstand.

Installing Angle and Lift Cylinders

Procedures for installing hydraulic angle and lift cylinders with hoses and adapters.

Connecting Draw Latch and Manifold

Steps to connect the draw latch assembly and install the hydraulic manifold.

Pump and Spring Assembly

Instructions for mounting the pump assembly and attaching extension springs.

General System Schematics

Electrical Schematic

Wiring diagram for the snowplow electrical system.

Hydraulic Schematic

Hydraulic circuit diagram illustrating system flow and components.

Hydraulic Guide

Valve and Hose Port Identification

Identifies hydraulic valve ports and solenoid functions for operation.

Electrical Installation - Snowplow Side

Wiring Plow Components and Covers

Connecting electrical components, switches, and installing covers on the snowplow.

Electrical Schematics

Vehicle & Plow Harness Plug Pinouts

Pin configurations and wire colors for vehicle and plow electrical connectors.

Electrical Schematics - Snowplow Side

Plow Harness Wiring Diagrams

Detailed wiring diagrams and schematics for the plow harness.

Electrical Installation - Vehicle Side

Harness Routing and Contactor Installation

Routing the electrical harness and installing the vehicle power contactor (solenoid).

Vehicle Wiring Steps (Splices, Switches, Power)

Connecting vehicle wiring, lights, switches, and power sources.

Joystick Control and Testing

Installing the joystick control, connecting system power, and performing functional tests.

Electrical Schematics - Vehicle Side

Vehicle Harness Diagrams

Diagrams illustrating the vehicle electrical harness layout and connections.

Main Lighting Harness Schematics

Schematics detailing the connections for the main lighting harness.

POWER HITCH System Instructions

Mounting and Dismounting Procedures

Step-by-step instructions for mounting and dismounting the POWER HITCH system.

Testing Your Snowplow

Hydraulic System and POWER HITCH Testing

Procedures for filling the reservoir, connecting, and testing the hydraulic system and POWER HITCH.

Plow Function and Leak Testing

Testing plow functions, headlights, and checking the hydraulic system for oil leaks.

Headlight Aiming

Headlight Aiming Procedure

Steps for correctly aiming snowplow headlights using a screen and specified measurements.

Maintenance

Periodic and Yearly Maintenance Schedule

Schedule and tasks for regular snowplow maintenance activities.

Storage and Lifting Procedures

Guidelines for proper storage of the snowplow and safe lifting procedures.

Technical Specifications

Model Specifications (760 LT, 760 HD, 800 HD, 860 HD)

Detailed specifications for each snowplow model including dimensions and weight.

Troubleshooting

Pump and Latch Troubleshooting

Solutions for common problems related to the pump and A-frame latch.

Plow Function and Headlight Troubleshooting

Solutions for issues with plow angling, lowering, and headlight operation.

Parts Lists

Moldboard & Wing Parts

Diagram and list of components for the moldboard and wings.

A-Frame & Pivot Beam Parts

Diagram and list of components for the A-frame and pivot beam assemblies.

Power Unit Parts

Diagram and list of components for the power unit assembly.

Lights, Draw Latch & Control Parts

Diagram and list of components for lights, draw latch, and control systems.

Harnesses, Accessories & Kits

Information and parts lists for snowplow harnesses, accessories, and kits.

Notes

Summary

Preface

Safety

Safety Definitions and Labels

Explains the meaning of warning, caution, and instruction labels used in the manual.

Mounting and Dismounting Instructions

Step-by-step guide for attaching and detaching the snowplow using the POWER HITCH™ system.

General Safety Precautions

Detailed safety guidelines for operating and servicing the snowplow to prevent injury.

Hydraulic and Fuse Safety

Safety information related to hydraulic fluid hazards and electrical fuse replacement.

Personal, Fire, and Ventilation Safety

Safety measures for personal protection, fire hazards, and vehicle exhaust ventilation.

Operation

Blade Positioning Controls

Instructions for operating the blade functions: lowered, raised, angled left, and angled right.

Unpacking and Inspection

Serial Number Identification

Guidance on locating and identifying serial number labels for the snowplow and hydraulic unit.

Torque Specifications

SAE and Metric Bolt Torque Values

Torque values for various SAE (J429) and metric bolt grades based on size.

JIC Flare and O-Ring Boss Torque Values

Torque specifications for 37° JIC flare and O-ring boss fittings.

Moldboard & A-Frame Assembly

Mounting Pivot Beam and Kickstand

Steps for attaching the pivot beam, A-frame, and adjusting the kickstand.

Installing Angle and Lift Cylinders

Procedures for installing hydraulic angle and lift cylinders with hoses and adapters.

Connecting Draw Latch and Manifold

Steps to connect the draw latch assembly and install the hydraulic manifold.

Pump and Spring Assembly

Instructions for mounting the pump assembly and attaching extension springs.

General System Schematics

Electrical Schematic

Wiring diagram for the snowplow electrical system.

Hydraulic Schematic

Hydraulic circuit diagram illustrating system flow and components.

Hydraulic Guide

Valve and Hose Port Identification

Identifies hydraulic valve ports and solenoid functions for operation.

Electrical Installation - Snowplow Side

Wiring Plow Components and Covers

Connecting electrical components, switches, and installing covers on the snowplow.

Electrical Schematics

Vehicle & Plow Harness Plug Pinouts

Pin configurations and wire colors for vehicle and plow electrical connectors.

Electrical Schematics - Snowplow Side

Plow Harness Wiring Diagrams

Detailed wiring diagrams and schematics for the plow harness.

Electrical Installation - Vehicle Side

Harness Routing and Contactor Installation

Routing the electrical harness and installing the vehicle power contactor (solenoid).

Vehicle Wiring Steps (Splices, Switches, Power)

Connecting vehicle wiring, lights, switches, and power sources.

Joystick Control and Testing

Installing the joystick control, connecting system power, and performing functional tests.

Electrical Schematics - Vehicle Side

Vehicle Harness Diagrams

Diagrams illustrating the vehicle electrical harness layout and connections.

Main Lighting Harness Schematics

Schematics detailing the connections for the main lighting harness.

POWER HITCH System Instructions

Mounting and Dismounting Procedures

Step-by-step instructions for mounting and dismounting the POWER HITCH system.

Testing Your Snowplow

Hydraulic System and POWER HITCH Testing

Procedures for filling the reservoir, connecting, and testing the hydraulic system and POWER HITCH.

Plow Function and Leak Testing

Testing plow functions, headlights, and checking the hydraulic system for oil leaks.

Headlight Aiming

Headlight Aiming Procedure

Steps for correctly aiming snowplow headlights using a screen and specified measurements.

Maintenance

Periodic and Yearly Maintenance Schedule

Schedule and tasks for regular snowplow maintenance activities.

Storage and Lifting Procedures

Guidelines for proper storage of the snowplow and safe lifting procedures.

Technical Specifications

Model Specifications (760 LT, 760 HD, 800 HD, 860 HD)

Detailed specifications for each snowplow model including dimensions and weight.

Troubleshooting

Pump and Latch Troubleshooting

Solutions for common problems related to the pump and A-frame latch.

Plow Function and Headlight Troubleshooting

Solutions for issues with plow angling, lowering, and headlight operation.

Parts Lists

Moldboard & Wing Parts

Diagram and list of components for the moldboard and wings.

A-Frame & Pivot Beam Parts

Diagram and list of components for the A-frame and pivot beam assemblies.

Power Unit Parts

Diagram and list of components for the power unit assembly.

Lights, Draw Latch & Control Parts

Diagram and list of components for lights, draw latch, and control systems.

Harnesses, Accessories & Kits

Information and parts lists for snowplow harnesses, accessories, and kits.

Notes

Blizzard Snowplow 760HD Specifications

General IconGeneral
BrandBlizzard
ModelSnowplow 760HD
CategoryAutomobile Accessories
LanguageEnglish