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Blohm + Voss Oil Tools VES-HCL 350 - User Manual

Blohm + Voss Oil Tools VES-HCL 350
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Blohm+Voss Pipe Handling Equipment
VES-HCL 350 Elevator Hydraulically Operated
Part no. 613000-Y-H-F (with closing signal)
Technical Documentation
Original Instructions
Manual PN 613000-Y-H-F-D Rev 005 valid from SN 84007 , April 2012
Blohm + Voss Oil Tools

Table of Contents

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Summary

General Information

Warnings and Notes

Defines WARNING and NOTE for user safety and information.

Intended Use of Manual

Specifies the manual's purpose and target audience for service, engineering, etc.

Improper; Unsafe Use

Details the correct and incorrect usage of the tool, emphasizing rated load.

Intellectual Property

Outlines copyright and usage rights for the document content.

CE Marking and Compliance

Explains compliance with EU directives and relevant machinery standards.

Limited Warranty Terms

Details conditions under which the product warranty is voided.

General Safety Issues

Critical Safety Warnings

Lists critical safety warnings covering ignition sources, proper use, PPE, and modifications.

Elevator Specific Safety

Specific safety advice for elevator operation, including latching and pipe handling.

VES Elevator Components

Bushing Segment Usage

Guidelines for using bushing segments with correct serial numbers and pipe sizes.

Elevator Without Bushings

Restriction on using the elevator without bushings, except for specific cases.

VES-CL Hydraulic Elevator Safety

Link Block Torque

Importance of torquing link blocks for proper elevator latching.

Hydraulic Operation Safety

Precautions for hydraulic operation and pressure release during maintenance.

EC Declaration of Conformity

Product Compliance Statement

Declaration of product conformity with relevant EU directives and standards.

Marking and Standards Conformance

Details the product marking and the specific standards it conforms to.

1. DESCRIPTION

General Product Overview

Overview of the Blohm+Voss VES-CL Elevator for drill pipe handling.

Intended Use of Elevator

Specifies the elevator's primary purpose: handling vertical pipes.

Main Assembly Components

Lists the primary assemblies that constitute the Elevator 613000-Y-H-F.

Elevator System Details

Elevator Body and Hydraulic System

Explains pipe placement, load transfer, and hydraulic cylinder actuation.

Bushing System Functionality

Describes the role of exchangeable bushings for accommodating different tubular sizes.

Closing Signal Unit Operation

Explains the signal generated upon successful latching of the elevator.

Technical Specifications

Lists key specifications including load capacity, part number, and operating parameters.

Available Pipe Size Range

Specifies the range of pipe sizes compatible with the elevator's bushing system.

Elevator Function and Safety

Couplings and Connections

Details the screw couplings and hydraulic connections used on the elevator.

Safety Equipment: Closing Signal

Describes the feedback signal that confirms the elevator is closed and latched.

Elevator Identification

Importance of identifying information for service and repair purposes.

Elevator Operation Sequence

Explains the step-by-step sequence for opening, closing, and handling pipes.

Main Dimensions

VES-HCL 350 Elevator Dimensions

Provides detailed physical measurements (Length, Width, Height) of the elevator.

Wear Bushing (Optional)

Wear Bushing Intended Use

Explains the purpose of wear bushings in reducing elevator wear.

Wear Bushing Assembly Procedure

Details how to select, assemble, and tighten wear bushings correctly.

Hydraulic Schematic

Elevator Hydraulic System Diagram

Visual representation of the elevator's complex hydraulic circuit.

2. COMMISSIONING

Elevator Commissioning Steps

Recommends official commissioning and reviewing the manual with the crew.

Scope of Supply Verification

Procedure to cross-check all delivered parts against the scope of supply.

Hydraulic Characteristics Checks

Verifies operating pressure and volumetric flow rates for the hydraulic system.

Pre-Use Checks and Lubrication

Essential checks and lubrication required before the elevator can be put into service.

Function Test

Elevator Operational Tests

Detailed tests to confirm elevator opening, closing, and feedback signal functionality.

3. INSTALLATION

Lifting and Transport Safety

Warnings and precautions to follow when lifting and moving the elevator.

Installation into Elevator Links

Step-by-step instructions for physically connecting the elevator to the rig's elevator links.

Recommended Torque Settings

Specifies the correct torque values for bolts and nuts during the installation process.

Hydraulic System Details

Schematic Hydraulic Plan

Provides a detailed diagram of the hydraulic system, including feedback loops.

Recommended Hydraulic Oils

Lists recommended hydraulic oils and their flash points for optimal performance.

Hydraulics Installation

Hydraulic System Installation Procedures

Ensures controls maintain state after power loss and the use of isolation valves.

Connecting Hydraulic Lines

Explains the three main hydraulic connections (A, B, C) for closing, opening, and feedback.

Bushing Installation and Removal

General Bushing Information

Notes on bushing segments and essential safety checks before replacement.

Bushing Removal Procedure

Step-by-step guide for safely removing existing bushing segments from the elevator.

Bushing Installation Procedure

Detailed steps for cleaning, lubricating, and installing new bushing segments properly.

Installation Checklist

Pre-Installation Checks

Checklist ensuring correct bushings, fixations, and feedback valve adjustment.

Hydraulic Connection Checks

Verifies QD cleanliness and proper connection to the hydraulic power supply.

Function Test Checklist

Checklist confirming elevator open/close functionality and signal presence.

4. OPERATIONS

Operational Safety Precautions

Emphasizes hydraulic line isolation and coordinated operation with other equipment.

Operation Running In Procedure

Step-by-step guide for safely running pipe into the wellbore using the elevator.

Operation Tripping Out Procedure

Step-by-step guide for safely tripping pipe out of the wellbore with the elevator.

5. MAINTENANCE AND INSPECTION

General Maintenance Guidelines

Advises contacting Blohm+Voss for crack, wear, or welding issues.

Daily Lubrication Points

Identifies specific points requiring daily greasing of the elevator components.

Daily Inspection Checklist

Lists key visual checks for components like latch, bolts, and feedback signal.

Daily Function Test

Recommends daily functional testing and removing faulty units from service.

Screw Locking Methods

Explains how screws are secured using mechanical locks or adhesives for safety.

Lubrication and Wear Data

Recommended Grease Quality

Lists recommended grease types for effective lubrication across different temperatures.

Minimum Ear Dimensions Criteria

Validates minimum ear dimensions against specific conditions for continued use.

Bushing Wear and Bore Check

Assessing Equipment Wear

Discusses normal wear, defects, and potential failures of bushings and elevator ears.

Bushing Check Procedure

Step-by-step guide on using specialized gauges to check bushing wear.

Interpreting Bushing Check Results

Explains how to interpret gauge readings and determine necessary actions.

Tool Joint Wear Data

Drill Pipe Wear Measurement

Explains measuring center bore diameter and using charts for tool joint compatibility.

Inspection Categories and Frequency

API RP 8 B Inspection Categories

Defines four distinct inspection categories based on scope and depth of examination.

Periodic Inspection Schedule

Recommends inspection frequencies: Ongoing, Daily, 6 Monthly, and Yearly.

Non-Periodic Inspection Guidelines

Details on-job, shut-down inspections required before/after critical operations.

Special Inspection Procedures

Critical Load Inspection

Procedure for immediate inspection following critical loads or impacts.

Dismantling Inspection Process

Guidelines for dismantling and inspecting equipment upon return or before next job deployment.

Inspection Checklists

Checklist Front Page Fields

Lists essential fields required on the checklist front page for accurate record-keeping.

Inspection Checklists - Category I & II

Category I: Ongoing Observation Checklist

Checklist for observing performance and identifying issues during normal operation.

Category II: Daily Checklist

Daily inspection checklist covering general issues, loose items, and potential damage.

Inspection Checklists - Category III & IV

Category III: 6-Month Checklist

Checklist for 6-month inspections, including NDT and part wear assessments.

Category IV: Yearly Checklist

Checklist for annual inspections, covering NDT, and component replacement needs.

Critical Areas for Inspection

Latch Critical Areas

Diagrams illustrating critical inspection points on the elevator's latch mechanism.

Hinge and Latch Area Criticality

Diagrams highlighting critical areas of the hinge and latch assemblies for inspection.

Wear Data and Criteria

Hinge Pin Wear Data

Wear data criteria for body and latch hinge pins.

Wear Bushing Data and Limits

Wear data specifications for various wear bushing bore codes.

Troubleshooting Guide

Elevator Fails to Open

Lists checks for hydraulic connections, pressure, and control valve issues.

Elevator Fails to Close Completely

Lists checks for hydraulic connections, cylinders, and latch spring integrity.

Handling, Storage, and Transport

General Storage Guidelines

Measures to protect the tool from moisture and prevent injury during storage.

Short and Long-Term Storage

Procedures for preserving the tool during short (up to 3 months) and long-term storage.

Handling and Transport Procedures

Instructions for safely lifting and transporting the elevator unit.

6. SIZE COMPONENTS

Bore Codes for DP-Size 18°

Lists bore codes associated with 18° DP sizes and their corresponding codes.

Tubing Bore Codes

Lists bore codes for various tubing sizes and their corresponding identifiers.

Bore Codes for Drill Collars

Drill Collar with Zip Groove Bore Codes

Lists bore codes for drill collars featuring a zip groove.

Drill Collar without Zip Groove Bore Codes

Lists bore codes for drill collars without a zip groove.

7. DRAWINGS AND SPARE PARTS

Main Assembly Drawing (PN 613000-Y-H-F)

Exploded view drawing of the VES HCL-350 Elevator with feedback system.

Main Assembly Parts List (PN 613000-Y-H-F)

Parts list for the main assembly, mechanic kit, and hydraulic assembly.

Basic Parts Drawing (PN 613005)

VES-HCL 350 Basic Parts Diagram

Detailed diagram illustrating the basic components for hydraulic operation.

Parts List (PN 613005)

VES-HCL 350 Basic Parts List

Comprehensive list of basic parts included in the 613005 unit.

Mechanic Kit Drawing (PN 613040)

613040 Mechanic Kit Diagram

Illustrates the components and assembly of the Mechanic Kit.

Parts List (PN 613040)

613040 Mechanic Kit Parts List

Lists all individual parts comprising the 613040 Mechanic Kit.

Hydraulic Assembly Drawing (PN 613056)

613056 Hydraulic Assembly Diagram

Schematic diagram of the hydraulic assembly with detailed component callouts.

Parts List (PN 613056)

613056 Hydraulic Assembly Parts List

Lists all components specifically for the 613056 hydraulic assembly.

Control Manifold Assembly (PN 613023)

Elevator Control Manifold Diagram

Diagram of the HCL 350 elevator control manifold assembly.

Control Manifold Parts List

Lists the parts used in the elevator control manifold assembly.

Hose Assemblies (PN 613051)

VES HCL 350 Hose Assembly Diagram

Schematic illustrating the various hose assemblies for the VES HCL 350.

Hose Assemblies Parts List

Lists different hose assemblies with their part numbers and lengths.

Hydraulic Cylinder (PN 612916-T)

Hydraulic Cylinder Specifications

Provides key dimensions and pressure ratings for the hydraulic cylinder.

Spare Parts Lists for One-Year Operation

One-Year Spares (PN 613005-RSP)

Parts list for recommended spare parts for one-year operation of unit 613005.

One-Year Spares (PN 613040-RSP)

Parts list for recommended spare parts for one-year operation of unit 613040.

Spare Parts List (PN 613056-RSP)

One-Year Spares for Hydraulic Assembly

Parts list for recommended spare parts for one-year operation of unit 613056.

Blohm + Voss Oil Tools VES-HCL 350 Specifications

General IconGeneral
BrandBlohm + Voss Oil Tools
ModelVES-HCL 350
CategoryIndustrial Equipment
LanguageEnglish

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