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Blue Bird ALL AMERICAN - User Manual

Blue Bird ALL AMERICAN
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Owner's Manual
ALL AMERICAN

Table of Contents

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Summary

Introduction

Foreword

Reporting Safety Defects

Procedure for reporting vehicle safety defects to NHTSA and Blue Bird.

Coach Identification

Information on locating and understanding the vehicle certification plate.

Inspection Procedures

Daily Inspection Checklist

Detailed checklist for daily inspection of the bus interior and exterior.

Weekly Inspection Items

Specific items to be inspected on a weekly basis for maintenance.

Operators Compartment

Tilt and Telescoping Steering

Instructions for adjusting the steering wheel position for driver comfort.

Instrument Panel and Controls

Identification and function of gauges and controls on the instrument panel.

Switch Panel and Destination Signs

Seats and Seat Belts

Drivers Seat Operation and Maintenance

Details on adjusting, lubricating, and maintaining the driver's seat.

Seat Belt Operation and Maintenance

Procedures for operating and maintaining driver and passenger seat belts.

Seat Care and Cleaning

Guidelines for cleaning and maintaining seat cushions and upholstery.

Track Mounted Passenger Seats

Electrical Systems

Light Bulb Data

Specifications for interior and exterior light bulbs used in the vehicle.

Doran Warning Light Monitor

Description, diagnosis, and repair procedures for the Doran warning light monitor.

Circuit Breakers

Mirrors and Mirror Adjustment

Interior Mirrors

How to adjust the inside rearview mirror for a clear view of the bus interior.

Exterior Rearview Mirrors

Procedures for adjusting exterior mirrors for maximum viewing area.

Emergency Equipment

First Aid Kit

Details on the first aid kit's location and content inspection.

Fire Extinguisher

Information on the fire extinguisher's location, type, and inspection.

Fire Axe;Crowbar

Location and accessibility check for the fire axe and crowbar.

Flare Kit

Location and contents inspection of the flare kit.

Triangular Warning Device

Location and inspection of the triangular warning device.

Emergency Exits

Transpec Safety Vent

Maintenance Cautions

Maintenance cautions and service procedures for the Transpec Safety Vent.

Wheelchair Lifts

Stop Arms

Electric Stop Arm Troubleshooting

Diagnostic steps for electric stop arm issues.

Front Access Panels

Access Doors

Body Tie-Down

Towing or Pushing

Doors

Outward Opening Doors

Description of outward opening door mounting, interlink, and operation.

Jackknife Door Operation

Adjustment procedures and maintenance for jackknife doors.

Power Jackknife Door

Adjustments and lubrication for power jackknife doors.

Electric Outward Opening Door

Operation and emergency release for electric outward opening doors.

Security Lock (Outward Opening Door)

Information on the optional security lock for outward opening doors.

Vandal Locks

Entrance Door Vandal Locks

Activation, deactivation, and lubrication of entrance door vandal locks.

Sliding Bolt Vandal Lock

Operation and lubrication of the sliding bolt vandal lock for emergency doors.

Emergency Door Vandal Lock

Functionality and security of the emergency door vandal lock.

Keeping Your Vehicle Looking New

Washing and Waxing Your Vehicle

Best practices for washing, polishing, and waxing the vehicle's exterior.

Foreign Material Deposits

How to deal with deposits that can damage vehicle finishes.

Finish Damage

Procedures for repairing stone chips, fractures, and scratches on the vehicle finish.

Floors and Floorcovering Maintenance

Cleaning and care instructions for interior floor coverings.

Engine Access

Engine Compartment Access

Steps for opening front and rear side engine compartment doors.

Heaters

Heater Operation and Controls

How to operate the heater, defroster, and fan controls.

Defrosting Procedures

Strategies and tips for effective windshield defrosting in various conditions.

Heater Bleeding Instructions

Procedure for bleeding the heating system to ensure proper coolant circulation.

Heater Hose Clamp Service

Instructions for tightening heater hose clamps at specified intervals.

Heater & Heater Connections Water Capacity Chart

Windows and Windshields

Windshield Glass Replacement

Step-by-step guide for replacing windshield glass.

Split Sash Window & Glass Replacement

Instructions for replacing split sash window glass and frames.

Entrance Door Glass Replacement

Procedure for replacing glass in the entrance door.

Window Latch Replacement

Steps for removing and replacing window latch mechanisms.

Rear Vision Glass Replacement

Instructions for replacing rear vision glass components.

Transit Sliding Window Maintenance and Replacement

Procedures for maintaining and replacing transit sliding windows.

Windshield Wipers

Wiper Arm Removal & Installation

Steps for replacing a damaged windshield wiper arm assembly.

Washer Solution Reservoir Check

Routine check of the windshield washer fluid level and recommended solution.

Wiper Assembly Replacement

Procedure for replacing the entire wiper assembly unit.

Wiper Refill Replacement

Instructions for replacing worn wiper blade refills.

Lower Side Panel Repair Procedure

Spare Tire Location & Removal

Tire Compartment Spare Tire

How to access and remove the spare tire from its compartment.

Tire Carrier Spare Tire (AAFE)

Procedure for removing the spare tire when mounted on a tire carrier.

Tires, Wheels & Rims

Damaged Tires Safety

Precautions to take when dealing with damaged tires to avoid injury or damage.

Wheel and Rim Safety

Guidelines for safe maintenance and handling of wheels and rims.

Tightening Wheel Stud Nuts

Disc Wheel Stud Nut Tightening

Specific procedure for tightening stud nuts on disc wheels.

Spoke Wheel Stud Nut Tightening

Specific procedure for tightening stud nuts on spoke wheels.

Jacking Instructions

Engine Operating Instructions

Diesel Engine Starting Procedure

Step-by-step instructions for starting the diesel engine.

Starting with Boost Cables

Safe procedures for jump-starting the vehicle's battery.

Cold Start Aid Usage

How to use the cold start aid for diesel engines in low temperatures.

Using Engine as a Brake

Techniques for using the engine as a brake on grades to conserve service brakes.

Engine High Idle Switch

Operation of the high idle switch for warming up the engine.

Engine Warning System

Antifreeze Recommendations

Starting the AARE from the Rear

Air Intake Heater (Caterpillar 3116 Only)

Noise Emissions Warranty

Fuel & Lubricant Requirements

Diesel Fuel Requirements

Guidelines for using No. 2 diesel fuel and cautions regarding contamination.

Recommended Lubricants

Guidance on selecting and using appropriate lubricants for the transmission and axles.

Compressed Natural Gas (CNG)

CNG System Introduction

Overview of the components and function of the CNG fuel system.

Owner; Operator Responsibilities for CNG

Responsibilities regarding CNG cylinder inspection, replacement, and safety regulations.

CNG Fuel System Description

Detailed description of the CNG fuel system, including pressure, lines, and regulators.

CNG Safety Cautions & Warnings

Critical safety precautions for handling and working with compressed natural gas.

CNG Refueling Procedures

Guidelines and safety measures for refueling the vehicle with CNG.

CNG Fuel Composition

Information on the composition of natural gas and its impact on vehicle performance.

Manual Five Speed Transmission

Allison Automatic Transmissions

MT 643 Operation and Adjustments

How to operate and adjust the MT 643 Allison automatic transmission.

MD3060 Operation and Gear Selection

Operation, gear selection, and driving tips for the MD3060 Allison transmission.

Transmission Oil Temperature and Breather

Monitoring transmission oil temperature and maintaining the breather.

Driving Tips and Accelerator Control

Tips for driving with Allison transmissions, including gear selection and accelerator use.

Two Speed Rear Axle Shift Control (AAFE Only)

Axle-Only Shift Procedures

Steps for performing axle-only upshifts and downshifts.

Split Shift Procedures

How to perform split shifts involving axle and transmission engagement.

Air Brakes

System Overview and Adjustment

Description of air brake system, parking, draining, and adjustments.

Service and Parking Brake Systems (MGM)

Details on MGM service and parking brakes, including manual release.

Hydraulic System

System Description and Capacities

Overview of the hydraulic system, its function, and fluid capacities.

Hydraulic System Troubleshooting

Steps for diagnosing and resolving issues with the hydraulic fan and pump.

Hydraulic Clutch Controls and Adjustment for Manual Transmissions (AAFE only)

Clutch Slave Cylinder Push Rod Adjustment

Step-by-step guide for adjusting the clutch slave cylinder push rod.

Cooling System

Radiator Fans and Shutters

Servicing radiator fans and operation/maintenance of shutters.

Cooling System Maintenance

Guidelines for draining, flushing, and inspecting cooling system hoses.

All American Pitman Arm

Front Axle Stop and Steering Gear Automatic Poppet Adjustments

Rear Axle Vent

Wheelbearing Adjustment

Wheelbearing Torque Specifications

Specific torque values for adjusting wheel bearings on various axles.

Ridewell Vehicle Air Suspension

Suspension Overview, Operation, and Checks

Introduction, pre-operational checks, and operating instructions.

Suspension Maintenance and Adjustments

Inspection checklists, service notes, torque specs, and adjustment procedures.

Air Suspension Troubleshooting

Common causes and remedies for air suspension issues like flat springs or leaks.

Scheduled Maintenance

Monthly Maintenance Intervals

Tasks to be performed monthly at 1,000 and 3,000-mile intervals.

Quarterly Maintenance Intervals

Tasks to be performed at 3-month/3,000-mile and other intervals.

Semi-Annual and Annual Maintenance

Maintenance tasks scheduled for 6, 12, and 24-month intervals.

Maintenance Service Keys

AAFE Maintenance Service Key

Visual key indicating service points for AAFE models.

AARE Maintenance Service Key

Visual key indicating service points for AARE models.

Quick Reference Maintenance Charts

Cummins Engine Maintenance Chart

Maintenance schedule and instructions for Cummins engines.

John Deere 8.1 CNG Engine Maintenance Chart

Maintenance schedule and instructions for John Deere 8.1 CNG engines.

Suspension Maintenance Chart

Maintenance intervals for various suspension types (Spring, Morryde, Ridewell).

Engine Belt Chart

Specifications for engine belts used in different engine models.

Axle Maintenance Chart

Brake Maintenance Chart

Air Brake System Maintenance

Schedule for maintaining air brake components like valves, dryers, and chambers.

Shoe-Type Brakes (Air) Maintenance

Procedures for lubricating brake camshafts and relining brakes.

Chassis Component Maintenance Chart

Accelerator System (AAFE) Maintenance

Maintenance for the accelerator cable system.

Electrical System Maintenance

Maintenance for battery, alternator, and fuel transfer valves.

Automatic Transmission Maintenance

Schedule for changing fluid and filters for automatic transmissions.

Drivelines Maintenance

Procedures for inspecting and lubricating driveshafts and universal joints.

Manual Transmission (AAFE) Maintenance

Maintenance for manual transmission fluid and clutch components.

Body Component Maintenance Chart

Body Doors Maintenance

Maintenance for outward opening, jackknife, and power doors.

Air and Electric Stop Arms Maintenance

Maintenance for air and electric stop arm systems.

Vandal Locks Maintenance

Lubrication and inspection of vandal lock mechanisms.

Bus Body Care

General care instructions for the bus body, including washing.

Emergency Exits and Equipment Maintenance

Maintenance for emergency exits, locks, hatches, and equipment mounting.

Destination Signs Maintenance

Lubrication and checks for destination signs.

Windows Maintenance

Lubrication for window latches and slides.

Heaters Maintenance

Maintenance for heater hoses and coils.

Mirrors Maintenance

Adjustment and tightening of mirrors.

Body Mounting Maintenance

Inspection of body mounting bolts and tie-downs.

Seats Maintenance

Inspection and lubrication of seats and seat belts.

Wheelchair Lift Maintenance Chart

Braun Wheelchair Lift Maintenance

Maintenance tasks for Braun wheelchair lifts.

Collins Wheelchair Lift Maintenance

Maintenance tasks for Collins wheelchair lifts.

General Data

Vehicle Dimensions

Key dimensions of the vehicle, including headroom and exterior measurements.

Fluid Capacities

Table listing fluid capacities for the engine, transmission, rear axle, and hydraulic systems.

Engine Oil Pressure

Specified oil pressure ranges for Cummins and Cat engines.

Blue Bird ALL AMERICAN Specifications

General IconGeneral
ModelAll American
TransmissionAllison Automatic
BrakesAir brakes
ManufacturerBlue Bird
TypeSchool Bus
Engine OptionsCummins
Horsepower200-350 HP
Seating CapacityUp to 90 passengers
WheelbaseVaries by model
Fuel TypeDiesel
GVWRUp to 36, 000 lbs
SuspensionAir Ride

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