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Blue Genius Series
Blue Giant Blue Genius Series User Manual
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W
ARNING
DO
NOT
INST
ALL,
OPERA
TE
OR
SERVICE
THIS
PRODUCT
UNLESS YOU
HA
VE
READ AND
FULL
Y UNDERST
AND
THE ENTIRE CONTENTS
OF THIS MANUAL.
F
AILURE
T
O DO
SO MA
Y
RESUL
T IN PROPERTY DAMAGE, BODIL
Y
INJUR
Y
OR DEA
TH.
INST
ALLA
TION &
O
WNER’S MANU
AL
XDS3000
DOOR and DOCK GUARD with
TL85 VEHICLE RESTRAINT
and BLUE
GENIUS
TM
CONTROLS
BLUE
GENIUS
TM
SERIES
XDS3000 and Blue Genius
TM
. Issue Date: January 1
1, 2013. Rev
.4 (Part#038-730E)
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 About the Xds3000 Extra Dock Safety System
4
Owner's Purchase Record
4
2 Introduction
5
Warranty Information
5
Exclusion of Liability
5
Manufacturer's Note
5
3 Operator's Manual Safety Message Color Identification
6
Operational Safety Warnings
6
4 Lockout / Tagout Procedure and Rules
7
5 Xds Dock and Tl85A Installation
8
Xds Dock and Tl85 Installation
9
6 Weld Installation Pictorial
10
7 Installation Instructions
11
Installation Inspection
12
8 Vehicle Restraint Installation Instructions
13
9 Electrical and Hydraulic Installation
14
TL85A and XDS
14
TL85 and XDS
14
Final Inspection
14
10 Control Station Operation
15
11 Operating Instructions
16
Functional Description
16
Stop Button Function
16
Deploying the Vehicle Restraint
16
Operating Procedure (Method 1) Deploying the XDS Dock (Deck Button Only)
17
Operating Procedure (Method 2): Deploying the XDS Dock (Deck and Lip Buttons)
17
Operating Procedure: Returning Dock to Stored Position
18
Undeploying the Restraint Arm
18
DDG- for End Loading / Unloading
18
Lowered / Deactivated Position (Manually)
18
Deploying the Dock Leveler: Returning to Normal Lip-On-Load Bed Operation
19
DDG Bypass Mode
19
DDG and Overheard Door Sensor
20
Vehicle Restraint Override Feature
20
12 Emergency Vehicle Restraint Lowering Procedure
21
13 Maintenance
22
Planned Maintenance
22
Operator Daily Inspection
22
Routine Servicing and Maintenance
22
Planned Maintenance Intervals
22
Maintenance Sequence
22
Recommended Hydraulic Fluids
22
PM Checklist- Dock Equipment
23
PM Checklist- Vehicle Restraint
24
14 Hydraulic Cylinders
25
Hydraulic Deck Lifting Cylinder
25
Hydraulic Lip Extension Cylinder
25
15 Velocity Fuse- Fall Safe
25
16 Leveler Hydraulic Hoses
26
Deck Lifting Cylinder- Hose All Capacity
26
Lip Extension Cylinder-Hose All Capacity
26
17 Side Safety Skirts
27
18 Xds Flap Actuator- Parts
28
19 Xds Complete Power Pack Assembly
29
20 Pictorial Component Parts Drawing
30
21 Hydraulic Parts- Drawing
30
22 Tl85 Parts Illustration
31
23 Tl85A Parts Illustration
32
24 General Parts
33
Molded Rubber Bumpers
33
Face Plates for Molded Rubber Bumpers
33
Laminated Bumpers
33
Face Plates for Laminated Bumpers
33
Flood Light
33
25 Vehicle Restraint Troubleshooting
34
26 Dock Leveler Troubleshooting
35
4
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Blue Giant Blue Genius Series Specifications
General
Brand
Blue Giant
Model
Blue Genius Series
Category
Control Unit
Language
English
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