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Blue Ox BX2635 User Manual

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BX2635
2009-14 Ford F150 (No Raptor/King Ranch)
2015-16 Ford Expedition
2015-17 Ford F150
2015-16 Lincoln Navigator
(Includes EcoBoost & ACC)
Installation Instructions
405-0253 Rev D Page 1 of 10 10/25/2016
Please visit
www.blueox.com for the latest version of these installation instructions.
Attachment Tab Height: 20”
Attachment Tab Width: 35”
Serial Number
If the front of your vehicle looks different than this, please contact us at (402)385-3051.
2009-14 F-150
2009-14 F-150
Expedition
Expedition
2015-16 F-150
2015-16 F-150
Reference your vehicle owners manual for manufacturers towing speci cations.
Navigator
Navigator
Please read BOTH these Installation Instructions and the General Information sheet prior to
installing or operating this equipment.
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Blue Ox BX2635 Specifications

General IconGeneral
BrandBlue Ox
ModelBX2635
CategoryOther
LanguageEnglish

Summary

BX2635 Product Identification

Vehicle Compatibility

Lists compatible Ford F-150, Expedition, and Lincoln Navigator models for installation.

Attachment Tab Dimensions

Specifies the height and width of the attachment tabs for the baseplate.

General Installation Guidelines and Safety

Dealer Installation and Hardware Usage

Advises using Blue Ox dealers and specified hardware, not assuming existing hardware is adequate.

Critical Warning for Installation

Warns that failure to follow instructions can lead to separation, damage, injury, or death.

Bolt Torque Specifications

Provides torque values in foot-pounds for inch and metric bolts for proper tightening.

Installation Notes and Notices

Instruction Notes: Bumper Removal & Drilling

Details bumper removal, drilling, trimming, and tow hook removal requirements.

Wiring Kit Recommendations

Recommends specific wiring kits for non-LED and LED equipped vehicles.

Important Installation Notices

Lists precautions for handling parts, drilling, painting, electrical connections, and baseplate replacement.

Tools, Parts, and Important Information

Required Tools for Installation

Lists all necessary tools for performing the baseplate installation.

Baseplate Component Parts List

Details all parts included in the kit with item numbers, part numbers, descriptions, and quantities.

Note on Replacement Parts and Warranty

Emphasizes using genuine parts and warns about voiding the warranty.

2009-14 Ford F-150 Bumper Removal

Step 1: Remove Lower Valance Nut

Instruction to remove the nut in front of the lower valance on both sides.

Step 2: Remove Bumper Backside Nuts

Instruction to remove two nuts from the backside of the bumper on both sides.

Step 3: Disconnect Cable and Remove Bumper

Instruction to unclip a cable and remove bolts to detach the bumper.

Expedition Fascia Removal

Step 1: Remove Fascia Cover Push Pins

Instruction to remove twelve push pins from the top edge of the fascia cover.

Step 2: Remove Grille Screws

Instruction to remove four screws from the top edge of the grille.

Step 3: Remove Wheel Well Screws

Instruction to remove three screws from the edge of the wheel well on both sides.

Step 4: Remove Fascia/Fender Joint Screws

Instruction to remove two screws from the fascia/fender joint on both sides.

2015 Ford F-150 Bumper Removal

Step 1: Unsnap Bumper Plastic Cover

Instruction to unsnap the plastic cover from the front of the bumper on both sides.

Step 2: Remove ACC Sensor Nuts

Instruction to remove nuts from the ACC sensor and disconnect its electrical connection.

Step 3: Remove Bumper Nuts and Push Pin

Instruction to remove nuts from the frame and a push pin at the bumper joint.

Step 4: Remove Face Nuts and Plastic Shields

Instruction to remove nuts from the face of the bumper and shields around tow hooks.

Navigator Fascia Removal

Step 1: Remove Fascia Cover Push Pins

Instruction to remove twelve push pins from the fascia cover's top edge.

Step 2: Remove Grille and Fascia Screws

Instruction to remove grille screws and outer fascia screws.

Step 3: Remove Wheel Well and Fascia Joint Screws

Instruction to remove screws from wheel wells and fascia joints.

Step 4: Remove Underside Fascia Push Pins

Instruction to remove two push pins from the underside of the fascia.

Baseplate Installation

Step 1: Remove Tow Hook Bolts

Instruction to remove two bolts from the tow hook on both sides.

Step 2: Install Baseplate to Frame

Instruction to attach the baseplate to the vehicle frame using existing hardware.

Step 3: Drill Frame and Install Bolts

Instruction to drill the frame and install bolts with nut plates and lock washers.

Step 4: Attach Permanent Baseplate Safety Cables

Instruction to connect safety cables to the baseplate's convenience link or frame.

Final Reassembly and Customer Support

Step 5: Reinstall ACC Sensor and Bumper/Fascia

Instruction to reinstall the ACC sensor, bumper, or fascia cover.

Customer Service Commitment and Contact

Details Blue Ox's commitment to customer care, support, and contact information.

General Information and Safety Cable Installation

Product Registration and Inspection

Ensures product registration for alerts and owner's responsibility for inspecting towing equipment.

Installer Responsibilities and Precautions

Highlights installer's responsibility to watch for vehicle lines, wires, hoses, and attachment points.

Permanent Baseplate Safety Cable Installation

Recommends safety cables and details their function, attachment options, and rating requirements.

Three Year Limited Warranty

Warranty Coverage and Limitations

Outlines what the warranty covers, limitations, and exclusions like improper installation.

Warranty Registration and Non-Transferability

Details the requirement for warranty card return and states the warranty is non-transferable.

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