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BOB-CAT PREDATOR PRO 942514J User Manual

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PARTS MANUAL
MAN 4168253
Rev. C 05-2014
MOWERS
®
OPERATOR’S MANUAL 4168254 www.bobcatturf.com
942514J
PREDATOR PRO FX921V KAW W/61” SIDE DISCHARGE
(THRU S/N 01369)
942515J
PREDATOR PRO FX1000V-DFI KAW W/61” SIDE DISCHARGE
(THRU S/N 00461)
942516J
PREDATOR PRO FX1000V-DFI KAW W/72” SIDE DISCHARGE
(THRU S/N 00305)
942519J
PREDATOR PRO FX921V KAW W/72” SIDE DISCHARGE
(THRU S/N 00325)
)

Table of Contents

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BOB-CAT PREDATOR PRO 942514J Specifications

General IconGeneral
BrandBOB-CAT
ModelPREDATOR PRO 942514J
CategoryLawn Mower
LanguageEnglish

Summary

Safety Information and Warnings

California Proposition 65 Compliance

Contains warnings about chemicals known to cause cancer and reproductive harm.

Important Message and Product Care

Product Care and Service Recommendations

Emphasizes reading manuals, proper maintenance, and using genuine parts for longevity.

Safety Precautions and Definitions

Signal Word Definitions

Explains hazard levels (Danger, Warning, Caution) and associated risks.

Unauthorized Modifications Warning

Warns against modifications and disclaims liability for damages or injuries.

Assembly and Setup Procedures

Tools Required for Assembly

Lists tools needed for assembly tasks.

Uncrating and Initial Unit Setup

Instructions for unpacking and initial setup of the machine.

Deck Leveling Instructions

Procedure for adjusting the cutting deck to be level.

Further Assembly and Setup Steps

Counterbalance Springs Adjustment

Instructions for adjusting counterbalance springs for deck operation.

ROPS Installation and Safety

Information on the function, installation, and safety of the ROPS.

Final Preparations and Checks

Engine and Hydraulic Oil Levels

Procedures for checking and filling engine and hydraulic oil.

Battery Installation Safety

Steps for safely installing and connecting the battery.

Maintenance Schedule Overview

Engine Maintenance Tasks

Daily, weekly, and periodic maintenance tasks for the engine.

Hydraulics System Maintenance

Maintenance checks and procedures for the hydraulic system.

General Machine Maintenance

General machine maintenance tasks like checks and lubrication.

Maintenance Record Keeping

General Maintenance Log

Section for recording general maintenance activities.

Engine Maintenance Log

Section for recording engine-specific maintenance activities.

Daily Maintenance Checks

Operator Presence Interlock System Check

How to check the safety interlock system for operation.

Hardware and Fastener Checks

Instructions for checking nuts, bolts, and cotter pins.

Tire Pressure Maintenance

Importance of maintaining correct tire pressure for performance and wear.

Lubrication Procedures

Scheduled Lubrication Points

Points to lubricate every 50 hours and their frequency.

Blade Spindle Bearing Note

Blade spindles use sealed bearings and require no relubrication.

Hydraulic System Maintenance

Hydraulic Fluid Level Check

Procedure for checking and topping up hydraulic fluid.

Periodic Hydraulic Oil Changes

Schedule and procedure for changing hydraulic fluid and filter.

Hydraulic System High Pressure Warning

Warning about high pressure and fluid injection hazards.

Engine Maintenance Details

Engine Oil and Filter Change

Steps for draining, changing, and refilling engine oil and filter.

Spark Plug Inspection and Setting

How to check spark plug condition and set gap.

Fuel Filter Inspection and Replacement

Procedure for inspecting and replacing the fuel filter.

Engine Cooling and Air Cleaner Maintenance

Engine Cooling System Maintenance

Importance of cleaning cooling fins and intake screen.

Heavy Duty Cyclonic Air Cleaner Service

Instructions for cleaning and replacing air cleaner elements.

Machine Cleaning and Washing Guidelines

Cleaning Machine After Use

Recommended methods for cleaning the machine, avoiding pressure washers.

Washing Machine Precautions

Warnings about washing procedures to prevent bearing damage and electrical issues.

Blade Maintenance Procedures

Safe Blade Removal Practices

Safe procedures and precautions for removing mower blades.

Blade Balance Procedure

Steps to balance mower blades for reduced vibration and wear.

Blade Installation Instructions

Instructions for correctly installing mower blades and torque specifications.

Belt Tension Note

Belts use spring-loaded idlers and require no adjustment.

Deck Adjustments

Deck Leveling Procedure

Detailed steps for setting the deck level for optimal cut quality.

Cutting Height Adjustments

Height of Cut Setting

How to adjust the cutting height using the pin and lever.

Rear Deck Rollers Adjustment

Adjusting rollers for deck flotation and anti-scalping.

Counterbalance Springs Adjustment

Adjusting spring length for deck lift assist.

Control System Adjustments

Control Lever Mounting Positions

How to adjust control lever height and alignment.

Parking Brake Adjustment Procedure

Procedure for adjusting the parking brake spring length for proper tension.

Tracking and Damper Adjustments

Tracking Handle Adjustment

Adjusting tracking handles to fine-tune machine steering.

Damper Mounting Options

How to adjust damper mounting for desired control lever feel.

Front Deck Lip Adjustment

Adjusting front deck lips for different cutting conditions.

Hydrostat Adjustments

Hydrostat Neutral Adjustment

Steps to adjust the hydrostat for neutral positioning.

Hydrostat Reverse Return Adjustment

Adjusting the hydrostat for proper reverse return.

Belt Replacement Procedures

Cutterdeck Belt Replacement

Detailed steps for removing and installing the cutterdeck belt.

Pump-Drive Belt Replacement

Instructions for replacing the pump drive belt.

Machine Specifications Overview

Power Unit and Control Specifications

Specifications for engines, drive system, controls, and fuel system.

Weight and Ground Speed Specifications

Machine weight and maximum ground speed specifications.

Tire and Braking Specifications

Tire specifications, pressure, and braking system details.

Engine Specifications Comparison

Generac Engine Specifications

Details for Generac GTV990 engine specifications.

Kawasaki Engine Specifications

Details for Kawasaki FX1000V and FX921V engines.

Cutterdeck Specifications

Cutterdeck Model Specifications

Specifications for 61" and 72" side discharge cutterdecks.

Cutterdeck Construction Details

Details on the fabrication and design of the cutterdecks.

Cutting Height and Production Rates

Information on height adjustment and daily production rates.

Parts Identification

Generac Engine Deck Assembly Parts

Engine and Related Components

Parts list for the engine, filter, spark plugs, and associated hardware.

Pump and Reservoir Components

Parts for the hydrostatic pump, reservoir, and battery.

Kawasaki Engine Deck Assembly Parts

Engine and Air Filter Components

Parts list for Kawasaki engines, air filters, and related hardware.

Pump and Hydraulic Components

Parts for the hydrostatic pump, reservoir, and battery.

Lower Engine Deck and Clutch Assembly Parts

Pulleys and Clutch Components

Parts list for pulleys, clutch, and related stop/pin components.

Idler Arm and Belt Components

Parts for the idler arm, seals, bearings, and belts.

Bumper Assembly Parts

Bumper Brackets and Straps

Parts list for bumper brackets, straps, and mounting hardware.

Non-DFI Fuel Tanks and Control Panel Parts

Fuel Tank Components

Parts for the left and right fuel tanks, including grommets and retainer.

Control Panel and Switch Components

Parts for the control panel, switches, throttle, and PTO.

DFI Fuel Tanks and Control Panel Parts

DFI Fuel Tank Components

Parts for DFI fuel tanks, including pick-up tubes and vents.

DFI Control Panel Components

Parts for DFI control panel, throttle lever, and sensors.

Brakes and Rear Wheel Assembly Parts

Brake Control and Lever Parts

Parts for brake control rods, levers, and Parker brake components.

Rear Wheel and Hub Assembly Parts

Parts for rear wheels, tires, hubs, and associated nuts/bolts.

Oil Cooler Assembly Parts

Oil Cooler and Reservoir Brackets

Parts for the oil cooler, reservoir, and mounting brackets.

Air Cooled Hydraulics Parts

Hydraulic Reservoir and Filter Parts

Parts for the hydraulic reservoir, filter, and tank plug.

Hydraulic Pump and Hose Assemblies

Parts for hydraulic pumps, motors, and various hose connections.

HydroGear Pump Parts

Pump Internal Components

Parts for the pump shaft, retaining rings, spacers, and seals.

Pump Valve and Plate Components

Parts for valve plates, swashplates, and charge/relief valves.

Non-DFI Wire Harness Components

Main Wiring and Fuse Components

Parts for the main harness, fuses, and battery cables.

Switch and Relay Components

Parts for switches, relays, modules, and connectors.

DFI Wire Harness Components

DFI Main Wiring and Switches

Parts for DFI wiring harness, main wires, and switches.

DFI Relay and Module Components

Parts for DFI relays, delay modules, and soft start components.

Seat Assembly Parts

Seat Cushion and Protector Parts

Parts for seat cushions, back protector, and arm kits.

Seat Adjustment and Belt Parts

Parts for seat track, bumper, seat belts, and tether.

Folding ROPS Parts

ROPS Frame and Lanyard Components

Parts for the ROPS frame, bolts, nuts, and nylon lanyard.

ROPS Labels and Hardware

Parts for warning labels, bumper rubber, plugs, and washers.

Steering and Deck Lift Assembly Parts

Steering Control Lever and Bracket Parts

Parts for steering control levers, brackets, and grips.

Deck Lift Mechanism Components

Parts for deck lift levers, stops, springs, and associated hardware.

Cradle Assembly Parts

Cradle Frame and Foot Plate Parts

Parts for the cradle frame, foot plates, and isolators.

Deck Lift and Spring Components

Parts for deck lift springs, rods, and related hardware.

Cradle and Caster Assembly Parts

Caster Yoke and Bearing Parts

Parts for caster yokes, bearings, spacers, and nuts.

Caster Arm and Cradle Parts

Parts for caster arms, cradle, and mounting hardware.

61" Side Discharge Cutterdeck Parts

Cutterdeck Frame and Belt Components

Parts for deck frame, belt covers, pulleys, and idlers.

Spindle and Blade Components

Parts for spindles, bearings, housings, and blades.

72" Side Discharge Cutterdeck Parts

Cutterdeck Frame and Belt Components

Parts for deck frame, guards, pulleys, and idlers.

Spindle and Blade Components

Parts for spindles, bearings, housings, and blades.

Cutterdeck Belt Parts

Cutterdeck Belt Identification

Part numbers for 72" and 61" deck belts for Generac and Kawasaki engines.

Power Unit Decal Parts

Machine Operation and Safety Decals

Decals for operation, safety warnings, and fuel/oil information.

Model and Feature Decals

Decals indicating model, deck size, ISO ride, and manual location.

Cutterdeck Decal Parts

Cutterdeck Warning Decals

Decals for warning about blades and general warnings.

Kawasaki DFI Dual Fuel Pump Parts

Fuel Pump and Bracket Components

Parts for the fuel pump, electric pump, brackets, and guards.

Fuel Line and Vent Tube Components

Parts for fuel pump hoses, vents, supply, and return tubes.

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