This document is a service manual for EXP Series Treadmills, covering models T1000 (T1K1 & T1K2), T800 (T801 & T802), and T400 (T401 & T402) from 2019 to current. It provides comprehensive information for service technicians, including troubleshooting, parts lists, circuit diagrams, error codes, maintenance procedures, and service videos.
Function Description:
The EXP Series Treadmills are designed for various fitness levels, offering features for walking, running, and incline training. The manual details the components and systems that enable these functions, including the drive system (AC or DC motor depending on the model), incline frame, and console. The consoles vary by model, with 16" Touch, 10" Touch, and 9" LCD options, all providing user interfaces for controlling workouts, displaying metrics, and accessing apps.
Important Technical Specifications:
- Models Covered: T1000 (AC Motor), T800 (DC Motor), T400 (DC Motor).
- Power Requirements: Treadmills require a dedicated 120V/15 amp outlet/breaker for DC motors (T800, T400) and a dedicated 120V/20 amp outlet/breaker for AC motors (T1000). Commercial treadmills may have specific electrical requirements.
- Running Belt Dimensions:
- T1000: 550mm W x 3,275mm L x 2.5mm T (TF)
- T800: 508mm W x 3,230mm L x 2.0mm T (TF)
- T400: 508mm W x 3,230mm L x 2.0mm T (TF)
- Drive Motors:
- T1000: AC 5hp (KS)
- T800: DC 4.0hp (TR)
- T400: DC 3.0hp (TR)
- Consoles:
- 16" Touch Console (16TS): Features a full-color interactive touchscreen display, BT & ANT+ wireless heart rate receiver, 3.5mm audio jack, USB port, and HDMI input. Supports Wi-Fi and Ethernet.
- 10" Touch Console (10TS): Similar features to the 16" Touch Console, with a smaller display.
- 9" LCD Console (9LCD): Features a 9" black mask LCD interactive computer display, BT & ANT+ wireless heart rate receiver, USB port.
- Internet Speed (for Touch Consoles): Minimum 3 Mbps download for standard definition streaming, 5 Mbps for HD streaming, 10 Mbps recommended for best experience.
Usage Features:
- Console Interface: Touchscreen or LCD displays for workout control, data display (time, distance, calories, incline, speed, heart rate), and app access.
- Quick Keys: Dedicated buttons for quick speed and incline adjustments.
- Safety Key: A mechanical safety key with a clip and magnet, designed to stop the treadmill if removed.
- Heart Rate Monitoring: Handgrip heart rate sensors and wireless 5K heart rate receiver (for compatible chest straps).
- Connectivity: USB ports for MP3/MP4 playback and software updates, HDMI input for external media devices (Apple TV, FireStick, Roku, etc.) on touch consoles. Wi-Fi and Ethernet connectivity for updates and browser-based apps.
- Custom Keys (Touch Consoles): Users can set custom speed/incline preferences.
- Pause Mode: Treadmills automatically pause after 20 seconds if no user is detected, a safety feature for kids/pets. This feature can be turned off in settings.
- Volume Adjustment: Adjustable via settings (gear icon) or during a workout.
- Bluetooth/ANT+: For heart rate monitors and Bluetooth headphones/speakers.
Maintenance Features:
- Preventive Maintenance Checklist: A detailed checklist for regular inspections, cleaning, and adjustments to ensure longevity and optimal performance.
- Running Belt Lubrication: Lube indicator on the console (for touch models) signals when lubrication is needed. Detailed instructions are provided for applying 100% Virgin Silicone lubricant to the running deck.
- Running Belt Tensioning and Tracking Adjustment: Procedures for adjusting belt tension to prevent slipping and jerking, and for tracking to keep the belt centered.
- Cleaning: Recommendations for keeping the treadmill free of dust and debris, cleaning under the motor hood, and using mild cleaning solutions on surfaces. Specific warnings against acidic cleaners, ammonia, citrus cleaners, and direct spraying are given.
- Motor Cover Removal: Instructions for removing the motor cover for cleaning and inspection.
- Error Codes: Comprehensive lists of error codes (E1-E88) with possible root causes, inspection/testing procedures, and suggested fixes for each model.
- Troubleshooting Charts: Flow charts for diagnosing common issues like wall breaker/treadmill breaker tripping, motor overcurrent, and no speed signal.
- Software Updates: Instructions for updating console software via Wi-Fi or USB.
- Calibration: Console calibration procedures for ensuring accurate incline and speed readings.
- RMA Process: Guidelines for returning parts for warranty claims, including proper packaging for drive motors to prevent damage during shipping.
- Elevation Pivot Points: Annual lubrication of elevation pivot points and lift motor screw.
- Fasteners and Electrical Connections: Regular inspection of all fasteners, electrical connections, and components for wear.
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