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DuraTrac 5120H
Bolens DuraTrac 5120H User Manual
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Models
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5117H
Ju:~·
(DGT
1800)
5118H
(GT
1800)
5118HS
(GT
1800)
5120H
(GT
2000)
Service
Manual
DuraTrac
Tractor
FORM
1760169
2
Table of Contents
Table of Contents
2
General
3
Specifications
4
Maintenance Chart
6
Torque Values for Hex Screws
8
Lubrication Chart (5117H)
9
Lubrication Chart (5118H, 5118Hs & 5120H)
10
Section II. Electrical System
11
Troubleshooting Guide
11
Wire Color Code
13
Testing Electrical System
27
SECTION Ill. DRIVE TRAIN
30
Troubleshooting Guide
30
Hydrostatic Repair
34
Hydrostatic Removal and Re-Installation
34
Transaxle Removal
35
Transaxle Disassembly
37
Transaxle Disassembly
38
Pinion
41
Transaxle Re-Assembly
42
Needle Bearing
42
Cluster Gear Ass'y
44
Pinion Shaft
45
Seal
47
Pinion Shaft
44
Thrust Bearing
44
Thrust Race
44
Transaxle Re-Installation
49
Section IV; Fuel System
51
Troubleshooting Guide-Gas
51
Air Cleaner-Gas
52
Gas
52
Troubleshooting Guide -Diesel
54
Air Filter-Diesel
55
Fuel Filter-Diesel
55
Front Axle Adjustment
57
Front Wheel Alignment
57
Section V. Chassis
57
Steering Assembly
57
Steering Assembly-Power Assist
59
Front Wheel Bearings
60
Brake Adjustments
62
Hydrostatic Drive Adjustments
64
Interlock Switchj=S
65
Section VI. Hydraulic System
66
Troubleshooting Guide
69
Hydraulic Test Procedures
70
Hydraulic Filter
71
Hydraulic Power Lift
71
Oil Seal
74
Single-Spool Valve Repair
75
Two-Spool Valve Repair
76
Hydraulic System Schematics
77
Section VII. Engine
79
Trouble Shooting Guide
79
Engine Removal-Gas
80
Engine Installation-Gas
83
Starter Removal and Installation-Gas
84
Engine Removal-Diesel
87
Engine Installation--Diesel
89
And Belt Replacement
91
Pto Clutch Removauinstallation
91
Pto Clutch Maintenance
94
Pto Clutch Troubleshooting
94
Section VIII. Tractor
94
Needle Bearing
97
10 Oil Seal
97
Mowers
99
Tiller
100
Needle Bearing
100
Shim (.005)
100
Pin
100
Thrust Washer
100
39 Retaining Ring
100
36 Drive Pin
100
Lock Washer, 3/8
100
Snowthrowers
101
5
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Bolens DuraTrac 5120H Specifications
General
Transmission
Hydrostatic
Drive
2WD
Fuel Type
Gasoline
Steering
Manual
Engine
Kohler
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