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Bolens DuraTrac 5120H User Manual

Bolens DuraTrac 5120H
104 pages
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Models
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5117H
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(DGT 1800)
5118H
(GT
1800)
5118HS
(GT 1800)
5120H
(GT 2000)
Service
Manual
DuraTrac
Tractor
FORM
1760169

Table of Contents

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Bolens DuraTrac 5120H Specifications

General IconGeneral
TransmissionHydrostatic
Drive2WD
Fuel TypeGasoline
SteeringManual
EngineKohler

Summary

Section I. GENERAL

MAINTENANCE CHART MODELS 5118H, 5118HS & 5120H

Scheduled maintenance tasks for models 5118H, 5118HS, and 5120H by operating hours.

MAINTENANCE CHART MODEL 5117H

Scheduled maintenance tasks for model 5117H by operating hours.

LUBRICATION CHART HYDROSTATIC DRIVE (MODEL 5117)

Lubrication points, intervals, types of lubricant, and amounts for Model 5117.

LUBRICATION CHART HYDROSTATIC DRIVE (MODEL 5118 & 5120)

Lubrication points, intervals, types of lubricant, and amounts for Models 5118 & 5120.

Section II. ELECTRICAL SYSTEM

TESTING ELECTRICAL COMPONENTS

Procedures for testing battery, solenoid, and ignition switch.

TESTING ELECTRICAL SYSTEM

Procedure for performing a diode test using a continuity light or ohm meter.

Section III. DRIVE TRAIN

HYDROSTATIC REMOVAL & RE-INSTALLATION

Step-by-step procedure for removing and re-installing the hydrostatic unit.

HYDROSTATIC REMOVAL & RE-INSTALLATION (Cont.)

Continued steps for hydrostatic unit removal and installation, including CAUTION.

TRANSAXLE REMOVAL

Continued steps for transaxle removal, including diagrams and notes.

TRANSAXLE DISASSEMBLY HYDROSTATIC MODELS

Instructions for transaxle re-assembly and notes on bevel gear removal.

DIFFERENTIAL ASSEMBLY /RE-ASSEMBLY HYDROSTATIC MODELS

Disassembly and re-assembly procedures for the differential on hydrostatic models.

TRANSAXLE RE-ASSEMBLY HYDROSTATIC MODELS

Re-assembly of hydrostatic transaxle, checking bearings and seals.

PLANETARY TWO-SPEED MODELS ONLY

Disassembly and assembly procedures for the planetary gear set on two-speed models.

TRANSAXLE RE-ASSEMBLY (Continued) HYDROSTATIC MODELS

Re-assembly of gears, shafts, and housings for hydrostatic transaxle.

TRANSAXLE RE-ASSEMBLY HYDROSTATIC MODELS OIL SEAL INSTALLATION

Detailed instructions and precautions for installing oil seals.

TRANSAXLE ASSEMBLY PROCEDURE (Continued) HYDROSTATIC MODELS

Procedures for bearing installation, including lubrication and correct orientation.

TRANSAXLE RE-INSTALLATION HYDROSTATIC MODELS

Continued steps for transaxle re-installation, including CAUTION about seat switch.

Section IV. FUEL SYSTEM

TROUBLE SHOOTING GUIDE GASOLINE ENGINES Models 5118H, 5118HS & 5120H

Troubleshooting guide for gasoline engines regarding starting, fuel delivery, and running issues.

TROUBLE SHOOTING GUIDE DIESEL ENGINES Models 5117H

Troubleshooting guide for diesel engines regarding starting, stalling, and running issues.

Section V. CHASSIS

BRAKE ADJUSTMENTS (5100 Series, Serial numbers 0299999 and earlier)

Brake adjustment procedure for older serial number models.

BRAKE ADJUSTMENTS (Continued) (5100 Series, Serial Numbers 0300101 and later)

Brake adjustment procedure for newer serial number models.

HYDROSTATIC DRIVE ADJUSTMENTS

Adjustments for hydrostatic maintenance, pedal angle, and neutral position.

Section VI. HYDRAULIC SYSTEM

TROUBLE SHOOTING GUIDE

Chart for troubleshooting hydraulic system symptoms and probable causes.

HYDRAULIC SYSTEM TEST PROCEDURES (Continued)

Tests for steering system pressure and charge pump pressure.

HYDRAULIC SYSTEM TEST PROCEDURES

Basic troubleshooting procedures and suction leak test.

SINGLE-SPOOL VALVE REPAIR MODEL 5118H

Procedure for repairing the single-spool hydraulic control valve.

TWO-SPOOL VALVE REPAIR MODELS 5117H, 5118HS & 5120H

Procedure for repairing the two-spool hydraulic control valve.

Section VII. ENGINE

TROUBLE SHOOTING GUIDE GAS ENGINES

Troubleshooting guide for gasoline engines: hard starting, overheating, backfiring, skipping.

TROUBLE SHOOTING GUIDE (Continued)

Troubleshooting guide for gasoline engines: erratic operation and idle issues.

ENGINE REMOVAL--GASOLINE

Safety precautions and initial steps for removing a gasoline engine.

Section VIII. ATTACHMENTS

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