BORLA 140597 User Manual

BORLA PERFORMANCE INDUSTRIES
500 Borla Drive
Johnson City TN, 37604-7523
805-986-8600
DOCUMENT PART NUMBER
A-35805 Rev. B
INSTALLATION INSTRUCTIONS
Volkswagen Golf GTI
PAGE
1 of 4
Exhaust System Installation for VW Golf GTI
PN-140597
Thank you for purchasing a Borla Performance Exhaust System.
Borla Performance Cat-Back™ Exhaust System (PN-140597) is designed for the
Volkswagen Golf GTI equipped with a 2.0T 4-cylinder turbo engine, automatic or manu-
al transmissions.
Borla Performance Industries recommends that an exhaust shop or professional after market parts installer perform the installation of this system.
However, if you decide to perform the installation on your own it is recommended that two people are used. This installation should not be per-
formed by one person due to the risk of injury. Ensure the installers use all under car safety precautions including eye protection.
Please take time to read and understand the following…
By installing your Borla Performance Exhaust System, you indicate that you have read this document and you agree with the terms stated below.
It is the responsibility of the purchaser to follow all installation instruction guidelines and safety procedures supplied with your Borla Performance
Exhaust System.
Borla Performance Industries assumes no responsibility for damages occurring from misuse, abuse, improper installation, improper operation, lack
of responsible care, or all previously stated reasons resulting from incompatibility with other manufacturer’s products and/or systems.
Included with your Borla Performance Exhaust System is a warranty card. Please read it carefully before you begin any work on your vehicle. If
you should have any questions regarding our warranty policy, installation, or any other matter pertaining to your new Borla Performance Exhaust
System, please give us a call at the number provided on the warranty card.
***** Please compare the parts in the box with the bill of materials provided *****
to assure that you have all the parts necessary for this installation.
These instructions have been written to help you with the installation of your Borla Performance Exhaust System. Please read this document com-
pletely before beginning the installation of your system.
To ensure this part number fits your specific model year, please visit our website for the latest model year listings at www.BORLA.com

BORLA 140597 Specifications

General

Brand	BORLA
Model	140597
Category	Other
Language	English

Summary

Borla Performance Exhaust System Overview

System Compatibility and Installation Recommendations

Details system compatibility for VW Golf GTI and recommends professional installation.

Warranty and Customer Support

Informs about the warranty card and provides contact details for support.

Required Tools and Parts

Minimum Required Tool List

Lists the essential tools needed for the installation process.

Shop Supplies

Lists recommended auxiliary materials like spray lubricant.

Borla Performance Bill of Materials

Provides an itemized list of all components included in the exhaust kit.

Safety and Original Exhaust System Removal

Critical Safety Warnings

Highlights the importance of avoiding hot systems and wearing eye protection.

Vehicle Preparation and Disassembly Aids

Advises using a hoist/lift and penetrating spray for safe and easy removal.

Steps for Original Exhaust Removal

Outlines the procedure for safely detaching the factory exhaust system.

New Exhaust System Installation Procedures

Component Assembly and Clamp Usage

Guides on connecting new exhaust sections and using Accuseal clamps correctly.

Final Clearance, Alignment, and Leak Check

Covers final system checks, tightening torque, and verifying for leaks.

Initial Start-up Notes

Informs users about potential smoke or fumes during the first engine start.