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Bosch 520-HN -L User Manual

Bosch 520-HN -L
36 pages
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INDOOR MODEL Flow Modulated with Hydro-generated Ignition
520 HN
Warning: If the information in this manual is not followed exactly, a fire
or explosion may result causing property damage, personal injury or
death.
Do not store or use gasoline or other flammable vapor and liquids in the
vicinity of this or any other appliance.
Improper installation, adjustment, alteration, service or maintenance
can cause injury or property damage. Refer to this manual. For assistance
or additional information consult a qualified installer, service agency or
the gas supplier. In the Commonwealth of Massachusetts this product
must be installed by a licensed plumber or gas fitter.
Upon completion of the installation, these instructions should be handed
to the user of the appliance for future reference.
What to do if you smell gas
Close gas valve. Open windows.
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your
building.
Immediately call your gas supplier from a neighbor’s phone. Follow
the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
520-HN-N / 520-HN -L
6 720 644 942 (2014/11) US
Suitable for heating potable water only - Not approved for space heating purposes
(Intended for variable flow applications with steady cold water inlet temperatures)

Table of Contents

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Bosch 520-HN -L Specifications

General IconGeneral
BrandBosch
Model520-HN -L
CategoryBoiler
LanguageEnglish

Summary

1 Key to Symbols and Safety Instructions

1.1 Symbol Key

Explains warning symbols, importance indicators, and action sequence symbols used in the manual.

1.2 General Safety Instructions

Provides fundamental safety guidelines for installation, operation, and maintenance of the appliance.

2 Warnings

Fire and Flammable Material Hazards

Warns against combustible materials and flammable vapors near the appliance.

Appliance Operation and Power Loss

Instructions for power loss and appliance reset procedures.

Scalding and Property Damage Risks

Precautions regarding hot water discharge and potential property damage.

Toxic Chemical Exposure Risks

Highlights dangers of toxic chemicals and improper connections to heating systems.

3 Appliance Details

3.1 520 HN Specifications

Lists technical data, capacity, gas, and water connection specifications for the 520 HN model.

3.2 Unpacking and Inspection

Procedures for unpacking the heater and verifying all components are present.

3.3 Safe Operation Rules

Essential rules and guidelines to ensure safe operation of the water heater.

3.4 Dimensions and Clearances

Provides detailed dimensions of the unit and required installation clearances.

4 Installation Instructions

4.1 Introduction to Installation

Outlines potential consequences of improper installation and warranty voidance.

4.2 Heater Location Selection

Guides on choosing an appropriate location for the heater, considering safety and airflow.

4.3 Heater Mounting Procedures

Step-by-step instructions for securely mounting the water heater on walls or other surfaces.

4.5.1 Horizontal Venting

Guidelines for horizontal venting, including specific restrictions and requirements.

4.5.2 Vertical Venting

Requirements for vertical venting, including pipe diameter, height, and slope.

4.6 Gas Piping and Connections

Details requirements for gas supply piping, connections, and pressure regulators.

4.7 Measuring Gas Pressure

Instructions for performing static and operating gas pressure tests.

4.8 Water Connections

Procedures for connecting water lines, including shut-off valves and pressure relief valve installation.

5 Operation Instructions

5.1 Safety Before Operation

Crucial safety warnings and the "What to do if you smell gas" guide.

5.2 Lighting Instructions

Step-by-step guide for starting the pilot and main burners.

5.3 Turning Off the Appliance

Procedure to safely switch off the water heater.

5.4 Adjusting Water Temperature

How to set the desired water temperature using control knobs.

5.5 Power Adjustment Knob

Explains how the power knob controls burner gas supply and temperature.

5.6 Draining the Appliance

Steps for draining the unit, particularly for freeze protection.

6 Maintenance and Service

6.1 Maintenance Intervals

Recommended schedule for periodic maintenance to ensure longevity and performance.

6.2 Water Valve Service

Procedures for inspecting, lubricating, and rebuilding the water valve assembly.

Pilot, Burner, and Vent Maintenance

Inspecting pilot, main burners, vent assembly, and heat exchanger fins for proper function.

6.6 Mineral Scale Management

Addressing mineral scale build-up and steps for heat exchanger descaling.

7 Troubleshooting

7.1 Introduction to Troubleshooting

Guide to diagnosing and resolving common operational issues with the water heater.

7.2 No Spark at Pilot with Water Flow

Steps to diagnose and fix issues where no spark occurs when water flows.

7.3 Pilot Ignites, No Burner Ignition

Troubleshooting for scenarios where the pilot ignites but main burners do not.

7.4 Pilot Lights, Burners Do Not Ignite

Diagnosing why the pilot lights but the main burners fail to come on.

7.5 Burners Go Out During Use

Addresses issues where main burners shut off unexpectedly during hot water usage.

7.6 Fluctuating Hot Water Temperature

Explains causes and solutions for inconsistent hot water temperatures at the tap.

7.7 Water Too Hot

Troubleshooting steps when the hot water temperature is excessively high.

7.8 Water Not Hot Enough

Diagnosing and resolving issues where the hot water temperature is insufficient.

7.9 Burners Ignite Without Hot Water Flow

Investigating why burners ignite when there is no hot water flow.

7.10 Low Hot Water Pressure

Troubleshooting low hot water pressure and flow rate issues.

7.11 Noise When Heater is Running

Identifying causes of operational noise, potentially related to internal scaling.

7.12 Dirty Burners or Yellow Flames

Diagnosing burner cleanliness and flame color for proper combustion.

8 Protecting the Environment

Water Conservation Tips

Advice on saving water and proper maintenance to prevent leaks.

9 Interior Components and Diagram Parts List

9.1 Interior Components Overview

Illustrates and identifies the main internal parts of the water heater.

9.2 Components Diagram

Presents an exploded view of all components with numerical references.

9.3 Parts List

A detailed list of all parts with their corresponding reference numbers.

10 Lifetime Limited Warranty

Warranty Coverage Details

Outlines what parts and labor are covered by the limited warranty.

Warranty Exclusions and Conditions

Lists items not covered and conditions that void the warranty.

11 Installer Checklist and Claims Process

Warranty Claims Process

Procedure for submitting a warranty claim, including required documentation and contact information.

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