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Bosch BMS500-AAU009-1AHCXB User Manual

Bosch BMS500-AAU009-1AHCXB
104 pages
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Service Manual
Ductless Air Conditioner / Heat Pump
Multi Zone Outdoor Units
Climate 5000 Series
BTC 769102304 A / 01.2023
WARNING:
f Installation must be performed by a licensed
contractor, and per the instructions in the
installation manual. Improper installation can
cause water leakage, electrical shock, or fire.
f In North America, installation must
be performed in accordance with the
requirement of NEC (National Electric Code)
and CEC (Canadian Electric Code) by licensed
and qualified personnel only.
f Only contact a licensed contractor for repair
or maintenance of this unit.

Table of Contents

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Bosch BMS500-AAU009-1AHCXB Specifications

General IconGeneral
BrandBosch
ModelBMS500-AAU009-1AHCXB
CategoryAir Conditioner
LanguageEnglish

Summary

Key to Symbols and Safety Instructions

Key to Symbols

Defines warning keywords used in the document for risk assessment.

Safety Precautions

Provides critical safety warnings regarding installation, electrical hazards, and unit usage.

Part Names and Model Numbers

Outdoor Models Identification

Lists outdoor unit models with their capacity and maximum zone configurations.

Indoor Models Identification

Lists various indoor unit models based on capacity and type.

Multizone Configurations

Details possible combinations of indoor units for different zone capacities.

Unit Dimensions

Outdoor Unit Mounting Dimensions

Provides physical dimensions and mounting hole specifications for outdoor units.

Refrigerant Cycle Diagrams

18K Multi Zone Regular System Diagram

Illustrates the refrigerant cycle for the 18K Multi Zone Regular outdoor unit.

18K Multi Zone Max Performance System Diagram

Illustrates the refrigerant cycle for the 18K Multi Zone Max Performance outdoor unit.

27K Multi Zone Series Refrigerant Cycle

Illustrates the refrigerant cycle for 27K Multi Zone Regular and Max Performance units.

36K Multi Zone Regular System Diagram

Illustrates the refrigerant cycle for the 36K Multi Zone Regular outdoor unit.

36K Multi Zone Max Performance System Diagram

Illustrates the refrigerant cycle for the 36K Multi Zone Max Performance outdoor unit.

48K Multi Zone Regular System Diagram

Illustrates the refrigerant cycle for the 48K Multi Zone Regular outdoor unit.

48K Multi Zone Max Performance System Diagram

Illustrates the refrigerant cycle for the 48K Multi Zone Max Performance outdoor unit.

Wiring Diagrams

18K Multi Zone Regular System Wiring

Provides the wiring diagram for the 18K Multi Zone Regular outdoor unit.

18K Multi Zone Max Performance System Wiring

Provides the wiring diagram for the 18K Multi Zone Max Performance outdoor unit.

27K Multi Zone Series Wiring

Provides wiring diagrams for 27K Multi Zone Regular and Max Performance units.

36K Multi Zone Regular System Wiring

Provides the wiring diagram for the 36K Multi Zone Regular outdoor unit.

36K Multi Zone Max Performance System Wiring

Provides the wiring diagram for the 36K Multi Zone Max Performance outdoor unit.

48K Multi Zone Regular System Wiring

Provides the wiring diagram for the 48K Multi Zone Regular outdoor unit.

48K Multi Zone Max Performance System Wiring

Provides the wiring diagram for the 48K Multi Zone Max Performance outdoor unit.

Installation Details

Torque Requirements

Specifies torque values for tightening various tube sizes during installation.

Connecting the Cables

Details power cord specifications and AWG wire sizes for different capacities.

Pipe Length and Elevation Limits

Outlines maximum allowable piping lengths and height differences between units.

First Time Installation Procedures

Air Purging with Vacuum Pump

Step-by-step guide for purging air from the system using a vacuum pump.

Adding Refrigerant to Existing System

Procedure for charging refrigerant into an existing system.

Collecting Refrigerant into Outdoor Unit

Instructions for recovering refrigerant into the outdoor unit.

Evacuation of Refrigeration Circuit

Procedure for evacuating the entire refrigeration circuit.

Operation Characteristics

Details operating temperature ranges for COOL, HEAT, and DRY modes.

Electronic Functions and Protections

Abbreviation Definitions

Lists and defines abbreviations for various temperature sensors.

Electric Control Working Environment

Specifies voltage, frequency, and current limits for electronic components.

Compressor Restart Delay

Defines the delay time before compressor restarts after shutdown or protection.

Temperature Protection of Compressor Discharge

Details how discharge temperature affects compressor frequency and operation.

Fan Speed Malfunction Protection

Describes actions taken if the outdoor fan speed deviates from normal ranges.

Inverter Module Protection

Explains inverter protection against faults related to current, voltage, or temperature.

Low Voltage Protection

Details the system's behavior and protection under low voltage conditions.

Compressor Current Limit Protection

Describes current limit protection based on outdoor ambient temperature (T4).

Indoor / Outdoor Units Communication Protection

Explains system shutdown if communication between indoor and outdoor units is lost.

High Condenser Coil Temperature Protection

Details protection triggered by high condenser coil temperatures.

Outdoor Unit Anti-Freezing Protection

Describes protection measures to prevent freezing of indoor units.

Low Outdoor Ambient Temperature Protection

Details system behavior and protection at low outdoor ambient temperatures.

Oil Return Operation

Explains the process and conditions for compressor oil return.

Control and Functions Overview

Introduces control logic and functions, including capacity calculation.

Capacity Request Calculation

Explains the formula and method for calculating total capacity request.

Defrost and Fan Control

Defrost Control Logic

Details conditions for entering and exiting defrost mode.

Outdoor Fan Control - Cooling Mode

Explains how outdoor fan speed is adjusted based on temperature in cooling mode.

Outdoor Fan Control - Heating Mode

Explains how outdoor fan speed is adjusted based on temperature in heating mode.

Expansion Valve and Four-Way Valve Control

Electronic Expansion Valve (EXV) Operation

Describes EXV control logic for different modes and system states.

Four-Way Valve Control Logic

Details the operation of the four-way valve in heating, defrost, and other modes.

Outdoor Unit Digital Display

Display Codes and Situations

Lists codes displayed on the outdoor PCB's LED for various operating states.

Outdoor Unit Point Check Function

Explains how to use the SW1 button to check unit status and display codes.

Troubleshooting Guide

Troubleshooting Safety Warning

Highlights electrical hazards and capacitor discharge precautions before troubleshooting.

Multi Zone Outdoor Unit Error Codes

Lists error codes, their status, and recommended actions for outdoor units.

Quick Check by Error Codes

Provides a matrix to quickly diagnose potential causes based on error codes.

PCB and IPM Component Identification

PCB for 18K Regular Model

Identifies components and connectors on the PCB for the 18K Regular model.

PCB for 27K, 36K, and 18K/27K Max Performance Models

Identifies components and connectors on the PCB for 27K, 36K, and 18K/27K Max units.

PCB for 48K and 36K/48K Max Performance Models

Identifies components and connectors on the PCB for 48K and 36K/48K Max units.

Troubleshooting Specific Errors

EEPROM Parameter Error (EC 51)

Diagnoses and provides solutions for EEPROM communication issues.

Indoor/Outdoor Communication Error (EL 01)

Troubleshoots communication errors between indoor and outdoor units.

IPM Board Communication Error (PC 40)

Addresses communication malfunctions between IPM and main control boards.

Temperature Sensor Malfunctions

Diagnoses issues with outdoor temperature and discharge sensors (EC 52-56, EC 50).

Voltage Protection Errors (PC 10/11/12)

Troubleshoots over-voltage or under-voltage protection errors.

PFC Module Protection Error (PC 0F)

Provides solutions for PFC module protection errors.

Outdoor Fan Speed Malfunction (EC 07/71)

Troubleshoots issues related to outdoor fan speed errors.

High Pressure Protection (PC 30)

Diagnoses and resolves high pressure protection faults.

Low Pressure Protection (PC 31)

Troubleshoots low pressure protection faults.

Current Overload and Speed Errors

Addresses current overload, zero speed, and compressor speed errors (PC 08/44/46/49).

Compressor Discharge Temperature Protection (PC 06)

Troubleshoots errors related to compressor discharge temperature.

High Condenser Temperature Protection (PC 0A)

Diagnoses and resolves high temperature protection of the condenser.

Inverter Module (IPM) Malfunction (P6)

Provides troubleshooting steps for IPM module malfunctions.

High Compressor Top Temperature Protection (PC 02)

Troubleshoots errors related to high compressor top temperature.

Lack Phase Failure of Outdoor DC Fan Motor (EC 72)

Addresses issues with lack phase failure in the outdoor DC fan motor.

Outdoor Compressor Lack Phase Protection (PC 43)

Troubleshoots compressor lack phase protection errors.

Outdoor Unit IR Chip Drive Failure (PC 45)

Provides solutions for outdoor unit IR chip drive failures.

Communication Malfunction (ODU Ed)

Troubleshoots communication errors between adapter and main control boards.

Main Parts Check Procedures

Temperature Sensor Check

Guides on checking temperature sensor resistance values.

Component Checks

Compressor Resistance Check

Details how to measure compressor winding resistance.

IPM Continuity Check

Explains how to perform continuity checks on the IPM module.

Four-Way Valve Electrical Check

Describes voltage and resistance checks for the four-way valve.

EXV Coil Resistance Check

Guides on checking the resistance value of the EXV coil.

Disassembly Guide

Outdoor Unit BMS500-AAM018-1CSXRC Panel Removal

Instructions for removing the outer panels of the BMS500-AAM018-1CSXRC unit.

Outdoor Unit BMS500-AAM018-1CSXRC Fan Assembly Removal

Steps for removing the fan and fan motor from the BMS500-AAM018-1CSXRC unit.

Outdoor Unit BMS500-AAM018-1CSXRC Electrical Parts Removal

Procedure for disconnecting and removing electrical components from the BMS500-AAM018-1CSXRC.

Outdoor Unit BMS500-AAM018-1CSXRC Compressor Removal

Instructions for removing the compressor from the BMS500-AAM018-1CSXRC unit.

Outdoor Unit BMS500-AAM018-1CSXRC 4-Way Valve Removal

Steps for removing the 4-way valve from the BMS500-AAM018-1CSXRC unit.

Outdoor Unit BMS500-AAM018-1CSXRC Expansion Valve Removal

Instructions for removing the expansion valve from the BMS500-AAM018-1CSXRC unit.

Outdoor Unit BMS500-AAM027 Series Panel Removal

Instructions for removing outer panels from BMS500-AAM027 series units.

Outdoor Unit BMS500-AAM027 Series Fan Assembly Removal

Steps for removing the fan and fan motor from BMS500-AAM027 series units.

Outdoor Unit BMS500-AAM027 Series Electrical Parts Removal

Procedure for removing electrical components from BMS500-AAM027 series units.

Outdoor Unit BMS500-AAM036/048 Series Fan Assembly Removal

Instructions for removing the fan assembly from BMS500-AAM036/048 series units.

Outdoor Unit BMS500-AAM036/048 Series Panel Removal

Steps for removing outer panels from BMS500-AAM036/048 series units.

Outdoor Unit BMS500-AAM036/048 Series Electrical Parts Removal

Procedure for removing electrical components from BMS500-AAM036/048 series units.

Outdoor Unit BMS500-AAM036/048 Series Compressor Removal

Instructions for removing the compressor from BMS500-AAM036/048 series units.

Outdoor Unit BMS500-AAM036/048 Series 4-Way Valve Removal

Steps for removing the 4-way valve from BMS500-AAM036/048 series units.

Outdoor Unit BMS500-AAM036/048 Series Expansion Valve Removal

Instructions for removing the expansion valve from BMS500-AAM036/048 series units.

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