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Bosch FHP EC240 - User Manual

Bosch FHP EC240
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Installation, operation and Maintenance Manual
EC Large Series
T111970289 (01/15)
072, 096, 120, 150, 151, 180, 181, 210, 240, 242, 300, 360.

Table of Contents

Questions and Answers

  • S
    Stephanie FoxAug 15, 2025
    Why is my Bosch FHP EC240 Heat Pump not cooling or heating enough?
    • K
      Kyle ThomasAug 15, 2025
      Several factors can cause insufficient cooling or heating in your Bosch Heat Pump. It could be due to an undersized unit (recalculate heating/cooling loads, adding insulation/shading), loss of conditioned air (check for leaks in ductwork, doors, or windows), airflow issues (replace dirty filter), low refrigerant charge, a defective compressor (check discharge and suction pressures), a defective reversing valve, incorrect operating pressures (compare to pressure/temperature chart), a restricted or defective TXV (replace if needed), or contamination in the refrigerant system (reclaim refrigerant, replace filter dryer, evacuate, and recharge).
  • L
    Linda LuceroAug 18, 2025
    Why is my Bosch FHP EC240 Heat Pump off on high pressure control?
    • L
      Lauren FloresAug 18, 2025
      Your Bosch Heat Pump might be off due to the high-pressure control being triggered. This can happen because the discharge pressure is too high. In cooling mode, this could be due to a lack of water flow, entering water that is too warm, or a scaled/plugged condenser. In heating mode, it could be due to a lack of airflow, an inoperative blower, a clogged filter, or ductwork restrictions. Another cause could be that the unit is overcharged with refrigerant, needing to be reclaimed, evacuated, and recharged with the factory-recommended amount. Lastly, there might be a defective or improperly calibrated high-pressure switch.
  • K
    Kelsey KingAug 21, 2025
    Why is my Bosch FHP EC240 Heat Pump unit off on low pressure control?
    • M
      Maria HeathAug 22, 2025
      Your Bosch Heat Pump may be shutting off due to the low-pressure control. This can be caused by low suction pressure. In cooling mode, this could be due to inadequate airflow, entering air that is too cold, an inoperative blower, a clogged filter, or restrictions in the ductwork. In heating mode, this could be due to a lack of water flow, entering water that is too cold, or a scaled or plugged condenser. Another possible cause is a low refrigerant charge; check for leaks, repair them, evacuate the system, and recharge it with the factory-recommended amount. Finally, the low-pressure switch itself might be defective or improperly calibrated.
  • E
    Elizabeth SpencerAug 28, 2025
    What to do if my Bosch FHP EC240 Heat Pump unit short cycles?
    • K
      Kimberly ThomasAug 28, 2025
      If your Bosch Heat Pump is short cycling, it could be due to several reasons. First, the unit might be oversized, requiring a recalculation of heating and cooling loads. Second, the thermostat could be installed near a supply air grill; if so, relocate it and readjust the heat anticipator. Finally, there may be issues with the wiring and controls, such as a defective or improperly calibrated low-pressure switch.
  • D
    dhodgesAug 31, 2025
    Why is my Bosch FHP EC240 Heat Pump blower operating but the compressor does not?
    • C
      Chad HoltSep 1, 2025
      If the blower in your Bosch Heat Pump is working but the compressor isn't, check the thermostat setting, calibration, and wiring. Inspect the wiring at the compressor, capacitor, or contactor for any loose or broken wires. Also, check the UPM board red default L.E.D. for a Blink Code. If the compressor overload is open, and the compressor is cool and won't reset, replace the compressor. If the compressor motor is grounded (internal winding grounded to the compressor shell), replace the compressor and install a suction filter dryer if there was a compressor burnout. Lastly, after the compressor has cooled, check the continuity of the compressor windings; if they're open, replace the compressor.
  • R
    Regina ColeSep 3, 2025
    What causes no or low flow in my Bosch FHP EC240?
    • D
      Destiny DaySep 3, 2025
      No or low flow in your Bosch Heat Pump can stem from several issues. Begin by checking the power supply and ensuring the on/off switch is in the “ON” position. Verify the compressor contactor is engaged. Inspect for broken or loose wires and repair or tighten them as needed. Purge any air from the piping system. If the pump shaft/impeller is stuck, remove the pump cartridge and clean it. If the pump is defective, replace it. Lastly, check for kinked or undersized water piping and repair any kinks, ensuring the line size is correct.
  • J
    Joshua JarvisSep 7, 2025
    What causes high water temperature in Bosch FHP EC240?
    • O
      oreidSep 7, 2025
      High water temperature in your Bosch Heat Pump may be due to a water temperature limit being closed, a stuck limit switch, or a sensor not securely attached to the line.
  • K
    Kathryn RamirezSep 12, 2025
    What causes low heat output in Bosch FHP EC240 Heat Pump?
    • A
      Andrew AllisonSep 12, 2025
      Low heat output in your Bosch Heat Pump can be caused by a scaled or fouled heat exchanger. Cleaning the heat exchanger might resolve the issue.
  • S
    Shawn BowmanNov 24, 2025
    What to do if my Bosch FHP EC240 Heat Pump entire unit does not run?
    • M
      Michael PattersonNov 24, 2025
      If your Bosch Heat Pump isn't running, first ensure the power supply is on and the disconnect is closed. Check for blown fuses and replace them or reset the circuit breaker, ensuring you use the correct fuses. If the voltage supply is low (below the data plate minimum), contact your local power company. Also, verify the thermostat is properly set and wired. Set the fan to “ON” to see if it runs. Test the cooling and heating modes by setting the thermostat to “COOL” (lowest temp) and “HEAT” (highest temp), respectively. If the blower or compressor doesn't run in any of these cases, the thermostat may be faulty. Check for 24 volts between “R” and “C”, “Y” and “C”, and “O” and “C” on the condensing section's low voltage terminal strip. For the blower, verify 24 volts between terminals “G” and...

Summary

Key to Symbols and Safety Instructions

Warnings

Defines keywords and symbols for warnings, cautions, and safety notices.

Model Nomenclature

Initial Inspection

Initial Inspection

Details the pre-installation checks for the unit and its components upon arrival.

Installation

Piping

Electrical

Electrical

Details on power supply, wiring, and safety for electrical components.

Thermostat Connections

Thermostat Connections

Wiring instructions for connecting thermostats to the ECM Interface Board.

Safety Devices and the UPM Controller

Safety Devices and the UPM Controller

Explains safety features and the Unit Protection Module's functions.

Safety Devices and the UPM Controller

UPM Board Factory Default Settings

Default settings for the UPM board's DIP switches.

Electronic Thermostat Installation

Electronic Thermostat Installation

Step-by-step guide for installing electronic thermostats.

Water Quality

UPM Sequence of Operation

UPM Sequence of Operation

A flowchart detailing the UPM controller's operational sequence.

Water Quality Table

Initial Start-Up

Initial Start-Up

Steps for starting and verifying unit operation.

Hot Gas Reheat (HGRH)

Sequence of Operation

Cooling Mode

Describes the unit's operation during cooling mode.

Heating Mode

Describes the unit's operation during heating mode.

Application Considerations

Cooling Tower;Boiler Systems

Geothermal (Earth-Coupled) Systems

System Checkout

System Checkout

Final checks to perform before energizing the unit.

Unit Start-Up

Unit Start-Up

Maintenance

Maintenance

Routine maintenance tasks like filter changes and annual checkups.

Unit Check-Out Sheet

Unit Check-Out Sheet

Troubleshooting

UPM Board LED Indications

Unit Troubleshooting

Unit Troubleshooting

Further troubleshooting for common unit operational problems.

HRP Troubleshooting

HRP Troubleshooting

Table Belt Drive Motor

Blower Performance

Operating Temperatures and Pressures

Operating Data

Wiring Diagrams

Wiring Diagrams

Bosch FHP EC240 Specifications

General IconGeneral
BrandBosch
ModelFHP EC240
CategoryHeat Pump
LanguageEnglish

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