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Bosch PowerTube 750 Series User Manual

Bosch PowerTube 750 Series
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Battery Guide 2022
Bosch eBike Systems
|
EN
bosch-ebike.com
THE eBIKE
BATTERY GUIDE
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Bosch PowerTube 750 Series Specifications

General IconGeneral
Capacity750 Wh
Voltage36 V
CompatibilityBosch eBike systems
CategoryE-Bike Battery
ModelPowerTube 750

Summary

Lithium-ion batteries

Areas of application

Usage of lithium-ion batteries in smartphones, cordless screwdrivers, electric cars, and eBikes.

How it works

Explanation of electromotive force generation by lithium-ion batteries and ion balance.

Engineering

Details on the composition of eBike batteries, including cell count and volume comparison.

Costs

Comparison of eBike battery charging costs versus car fuel costs.

Service life

Information on the distance an eBike battery can cover in its lifetime.

Recycling

Discussion on the recycling of used eBike batteries and material recovery.

BOSCH BATTERIES AND CHARGERS

Benefits

Reasons why Bosch eBike batteries are popular, including features and advantages.

No memory effect

Lithium-ion batteries can be charged anytime without affecting capacity.

Low self-discharge

Batteries retain charge even after long storage periods, ideal for winter.

Long service life

Intelligent BMS protects cells, extending battery lifespan for many trips and years.

Rapid charging

Bosch chargers offer various performance levels for quick charging needs.

Easy to remove

Batteries can be easily removed for convenient charging and storage away from the bike.

Extremely efficient

Economical drive solution, with low charging costs (e.g., 6 cents for a PowerPack 500).

Competent service

Well-protected batteries require little maintenance, with expert support available.

Safety matters

Complete eBike system certified to UL 2849 safety standard for peace of mind.

Bosch batteries

PowerPack Frame

Sporty frame batteries (400/500) for optimal weight distribution.

PowerPack Rack

Convenient rack batteries (400/500) for step-through models, freeing up space.

PowerTube

Stylish integrated batteries (400, 500, 625, 750 Wh) fitting specific eBike designs.

DualBattery

System for combining two batteries for up to 1,250 Wh of energy.

Bosch chargers

Compact Charger

Lightweight and small charger, ideal for cyclists on the move.

Standard Charger

Robust and functional all-rounder charger with balanced performance, size, and weight.

4A Charger

Compact and lightweight charger, ideal for on-the-go charging, e.g., PowerTube 750*.

Charging times

RANGE

The Bosch Range Calculator

Online tool to estimate typical eBike range under various parameters.

Product line ranges

Range and riding modes

Overview of riding modes

Description of different riding modes (Eco, Tour, Sport, etc.) and their impact on range.

Tips & tricks

Cadence

Optimize efficiency by maintaining a cadence above 50 rpm.

Weight

Minimize total weight of bicycle and cargo for better range.

Starting & braking

Frequent starts/stops are less economical than constant speed riding.

Shifting system

Correct gear shifting improves eBiking efficiency; use lower gears for starting/inclines.

Tire pressure

Inflate tires to maximum permissible pressure to minimize rolling resistance.

Motor performance indicator

Use indicator to monitor motor and adapt riding style for power consumption.

Battery & temperature

Decreasing temperatures temporarily reduce battery performance and range.

HANDLING, CARE AND TRANSPORT

Charging

Instructions for charging batteries at home and on the road.

Charging on the eBike

How to charge PowerPacks and PowerTubes directly on the eBike.

Charging a removed battery

Procedure for removing and charging the battery if it cannot be charged on the eBike.

Removal and installation

Removing the battery

Step-by-step guide on how to safely remove Bosch eBike batteries from their mounts.

Inserting the battery

Step-by-step guide on how to safely insert Bosch eBike batteries into their mounts.

PowerPacks

Description of PowerPack features for convenient insertion, removal, and carrying.

PowerTube

Details on PowerTube's partial ejection and safety mechanism for easier handling.

Care

Cleaning & care

Recommendations for cleaning batteries and plug connections.

Storage during winter

Guidance on storing batteries at room temperature with a 30-60% charge status.

Winter use

Tips for using batteries in cold conditions, including storage and protective covers.

Service life

Factors that shorten the service life

List of conditions that negatively impact battery lifespan, such as heat and deep discharge.

Factors that extend the service life

List of conditions that promote battery longevity, such as moderate temperatures and charge status.

Transport

By car

Instructions for transporting eBikes and batteries securely inside a car.

By plane

Information on airline regulations regarding eBike battery transport and recommendations.

By train

Guidelines for transporting eBikes and batteries on trains, including ticket requirements.

On commuter services and long-distance buses

Policies for taking eBikes on public transport like light rail and long-distance buses.

REPLACE OR REPAIR?

Risks attached to repairing or refreshing Bosch eBike batteries

Explanation of safety risks and warranty voiding associated with battery repair.

RECYCLING

Recycling

Proper disposal of end-of-life batteries through local dealers for resource recovery.

Responsibilities

Manufacturer's responsibility for recycling and importer's role across borders.

Recycling efficiency

Information on the high efficiency of modern recycling processes for raw material recovery.

Second use

Note that batteries are designed and certified only for eBike use.

SAFETY

Double the protection

Description of the battery's internal protection features and avoidance of physical damage.

Safe charging

Guidelines for safe charging practices, using Bosch chargers and avoiding hazardous conditions.

Storage

Recommendations for safe battery storage, avoiding extreme temperatures and direct sunlight.

Inspection

How dealers can check battery status and charging cycles using diagnostic tools.

Cleaning

Proper cleaning methods for batteries, using a damp cloth and avoiding water jets.

Disposal

Correct procedures for disposing of used or defective batteries, not in household waste.

QUESTIONS & ANSWERS

Water in battery mount

Guidance on dealing with water ingress in the battery mount and contact maintenance.

Defective batteries handling

Precautions for handling and disposing of damaged batteries due to potential electrolyte leakage.

Using non-Bosch batteries

Emphasis on using original Bosch spare parts for safety, reliability, and efficiency.

Using non-Bosch chargers

Risks of using non-Bosch chargers, which may reduce battery life or cause malfunctions.

Using used batteries

Warnings about using used batteries, including potential safety risks and legal issues.

TEST BENCH MEASUREMENT R200

Standardized range testing

Standardized test method for comparing eBike range and performance objectively.

Transparent test conditions

Explanation of the R200 method's standardized conditions for transparent comparison.

Practical R200 comparison

How the R200 test provides specific range indications for comparing eBikes.

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