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Boss Industrial ES7T20 User Manual

Boss Industrial ES7T20
28 pages
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HORIZONTAL
ELECTRIC
7 TON LOG SPLITTER
MODEL NO.
ES7T20
Owner’s Manual
ASSEMBLY & OPERATING INSTRUCTIONS
Purchase Date___________________ Serial No.______________________
Dealer________________________________________________________
Boss Industrial, Inc. • 1864 High Grove Lane, Unit 116 • Naperville, IL 60540 • USA
Phone: (800) 780-BOSS (2677) • Fax (331) 472-2976
www.boss-industrial.com

Questions and Answers:

Boss Industrial ES7T20 Specifications

General IconGeneral
BrandBoss Industrial
ModelES7T20
CategoryLog Splitter
LanguageEnglish

Summary

IMPORTANT SAFETY INFORMATION

INTENDED USE

Specifies the intended purpose of the log splitter for splitting wood only.

PROTECTIVE EQUIPMENT

Details essential personal protective gear required for safe operation.

SAFETY DECALS

Emphasizes maintaining readable and intact safety warning decals on the equipment.

OPERATING INSTRUCTIONS

OPERATIONAL NOTICES

Important notes regarding hydraulic oil, vent plug, and general operation safety.

SAFETY ALERTS

Covers specific warnings and cautions for safe operation, including electrical and motor safety.

SIGNAL WORD DEFINITIONS

RISK LEVEL EXPLANATIONS

Explains the meaning of DANGER, WARNING, and CAUTION signal words for risk assessment.

SERVICE AND REPAIR GUIDELINES

QUALIFIED SERVICING AND PARTS

Stresses the importance of using qualified technicians and identical replacement parts for repairs.

EYE PROTECTION MANDATE

Highlights the necessity of wearing safety goggles and face shields to prevent eye injuries.

ELECTRICAL SAFETY

EXTENSION CORDS

Provides guidelines for selecting and using appropriate extension cords for the tool.

ELECTRICAL CONNECTION

Details the correct electrical connection requirements, including voltage and power supply.

SPEED AND WIRING

Discusses the impact of wiring and voltage on motor speed and performance.

GROUNDING INSTRUCTIONS

Explains the critical importance of proper grounding to prevent electric shock.

LOG SPLITTER OVERVIEW

COMPONENT IDENTIFICATION

Identifies and labels the main components of the log splitter in a diagram.

GENERAL SAFETY

OPERATOR RESPONSIBILITIES

Outlines operator duties, including reading manual, keeping distance, and avoiding distractions.

WORK AREA SAFETY

Covers maintaining a clear work area, proper grounding, and using appropriate extension cords.

OPERATIONAL PROHIBITIONS

Lists actions to avoid, such as operating under influence or with faulty equipment.

WORK AREA

SAFE OPERATING ENVIRONMENT

Details requirements for the work area, including surface, lighting, and cleanliness.

OPERATOR ZONE

SAFE OPERATING POSITION

Defines the designated operator zone for safe and efficient control of the log splitter.

MAINTENANCE SAFETY

OPERATING CONDITION

Stresses operating the splitter only when in good mechanical condition and checking fasteners.

ALTERATIONS AND REPAIRS

Warns against altering the splitter and emphasizes unplugging for repairs.

MOTOR TAMPERING AND OIL LEVEL

Advises against tampering with the motor and checking hydraulic oil level before operation.

HYDRAULIC SAFETY

HYDRAULIC SYSTEM INSPECTION

Requires careful inspection of hydraulic hoses and components for damage.

LEAK DETECTION AND FIRST AID

Provides methods for leak detection and emphasizes immediate medical attention for fluid exposure.

PRESSURE RELIEF AND VENT PLUG

Details procedures for relieving pressure and handling the hydraulic vent plug.

FIRE PREVENTION

FLAMMABILITY HAZARDS

Warns about the flammability of hydraulic oil and gas fumes near sparks or flames.

FIRE EXTINGUISHER REQUIREMENT

Recommends having a Class B fire extinguisher readily available in dry areas.

UNPACKING & ASSEMBLY

PRE-ASSEMBLY CHECKLIST

Instructs to carefully unpack, verify contents, and inspect for shipping damage.

ASSEMBLY WARNINGS

Alerts against operating with missing parts, unauthorized modifications, or connecting power prematurely.

PRE-OPERATION INSTRUCTIONS

PRE-USE SAFETY CHECKS

Lists essential safety checks before operating, including wheels, fittings, electricals, and PPE.

HYDRAULIC VENT PLUG PROCEDURE

Explains the critical step of loosening the hydraulic vent plug before operation to prevent system damage.

LOG PREPARATION AND LUBRICATION

Covers log cutting requirements, oiling the wedge, and checking oil levels before starting.

OPERATING INSTRUCTIONS

START-UP AND OPERATION STEPS

Details the sequence of steps for starting the log splitter and splitting logs.

OPERATIONAL NOTES AND PRECAUTIONS

Provides essential notes and precautions for safe and effective log splitting.

LOG SPLITTING TECHNIQUES

Offers guidance on proper log placement, splitting direction, and handling difficult woods.

JAMMED LOGS AND MAINTENANCE CHECKS

Advises on handling jammed logs, performing regular checks, and avoiding hazardous environments.

SPLITTING LOGS

LOG PLACEMENT AND ORIENTATION

Specifies how to place logs lengthwise and flat on the work table for splitting.

LOG SIZE AND QUANTITY LIMITS

Defines the maximum log length and advises against splitting more than one log at a time.

TRANSPORTATION

SECURING THE SPLITTER

Provides instructions for safely securing the log splitter during transport in a vehicle.

STORAGE

PROPER STORAGE CONDITIONS

Details requirements for storing the log splitter, including cooling, protection, and location.

MAINTENANCE

REPLACING HYDRAULIC OIL

Provides detailed steps for draining and refilling the hydraulic oil, including oil type and level checks.

GENERAL MAINTENANCE PRACTICES

Offers advice on cleaning plastic parts and avoiding contact with chemicals.

SHARPENING THE WEDGE

Explains how to sharpen the wedge using a file to remove burrs.

LUBRICATION REQUIREMENTS

States that bearings are pre-lubricated for life and require no further lubrication.

TROUBLESHOOTING

MOTOR STARTING ISSUES

Addresses problems with the motor failing to start and possible causes/solutions.

LOG SPLITTING PROBLEMS

Covers issues with the log splitter not splitting logs and potential causes like log size or blunt wedge.

RAM MOVEMENT ISSUES

Explains causes and solutions for a jerking, vibrating, or non-moving log ram.

HYDRAULIC OIL LEAKS

Identifies causes and solutions for oil leaks from the hydraulic system or other points.

TECHNICAL SPECIFICATIONS

ELECTRICAL SPECIFICATIONS

Lists electrical requirements, power output, rated current, motor speed, and power cable details.

PERFORMANCE SPECIFICATIONS

Details max splitting force, length, diameter, hydraulic pressure, and cylinder bore.

CYCLE TIME AND DIMENSIONS

Provides information on cycle time, max cylinder stroke, oil capacity, and machine dimensions.

WEIGHT AND POWER CABLE

Specifies machine net weight and power cable type.

EXPLODED DIAGRAM

COMPONENT IDENTIFICATION DIAGRAM

Visual representation of the log splitter's components in an exploded view.

PARTS LIST

PART NUMBER AND SPECIFICATIONS

Lists part numbers, names, specifications, and quantities for the log splitter components.

PARTS LIST CONTINUED

DETAILED COMPONENT LISTING

Continuation of the detailed parts list for the log splitter, including various fasteners and components.

WARRANTY

LIMITED WARRANTY STATEMENT

Outlines the terms, duration, and conditions of the manufacturer's warranty for the product.

WARRANTY EXCLUSIONS

Specifies conditions and damages not covered by the warranty, such as misuse or normal wear.

IMPLIED WARRANTIES AND DAMAGES

Discusses limitations on implied warranties and exclusion of incidental or consequential damages.

PACKING LIST

INCLUDED COMPONENTS

Lists the items included in the product packaging: log splitter, owner's manual, control handle, and hex key.

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