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Boss Industries Bullet 2 - User Manual

Boss Industries Bullet 2
49 pages
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This manual must be read carefully before using your Boss Industries Inc. Air Com-
pressor. Store in a safe and convenient location for future reference.
309003
01/09/2012 DCL
Service and
Maintenance
User Manual
Engine Driven
Air Compressor
For technical support:
Phone: (800) 635-6587 (USA)
Phone: (219) 324-7776 (Outside USA)
Fax: (877) 254-4249 (USA)
Email: service@bossair.com
Website:
http://www.bossair.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Boss Industries Bullet 2 and is the answer not in the manual?

Summary

Revision List

Welcome

General Information

Basic introduction and advice on reading the manual.

Overview

Describes the Bullet 2 compressor's features and safety aspects.

Safety

General Safety Overview

Emphasizes the importance of safety and owner responsibility.

Safety Precautions

Lists specific warnings and precautions for operating the equipment safely.

Specifications

Specification Sheet

Details technical specifications for the compressor and engine.

Description of Components

Engine

Describes the Subaru EH72 engine used in the compressor.

Drive System

Explains how power is transmitted from the engine to the compressor.

Compressor Airend

Details the rotary screw compressor unit and its function.

Separator System

Explains the two-stage system for separating oil and air.

Pressure Relief Valve

Describes the function of the pressure relief valve.

Fuel Tank

Details the fuel tank specifications and certification.

Carbon Canister

Explains the function of the carbon canister.

Compressor Air Filter

Describes the air intake filter and its indicator.

Compressor Oil Filter

Details the compressor oil filter and its location.

Compressor Oil Cooler

Explains the function of the oil cooler.

Installation & Operation

System Installation Overview

Outlines requirements for safe and compliant compressor installation.

Lifting

Provides guidelines and safety precautions for lifting the compressor.

Mounting the Compressor

Details considerations for mounting the compressor on a vehicle.

Pre-Start-up Inspection Checks

Lists essential checks before initial compressor operation.

Check all fluid levels

Instructions for checking and topping off engine and compressor fluids.

Machine Documentation

Instruction to record serial numbers and special application notes.

Operating Procedure

Step-by-step guide for starting and operating the compressor.

Shutdown Procedure

Steps for safely shutting down the compressor.

Operating Conditions

Specifies optimal operating conditions and temperature limits.

Maintenance

Overview

Introduces the section on inspection, lubrication, and maintenance.

Recommended Spare Parts List

Lists part numbers and descriptions for common spare parts.

How To Order Parts

Provides contact information for ordering parts and technical support.

Maintenance Chart

Outlines scheduled maintenance tasks based on time intervals.

Compressor Oil

Discusses compressor oil recommendations, specifications, and handling.

Air Intake Filter

Describes the air intake filter and its maintenance.

Belt Tensioning Procedure

Step-by-step guide for properly tensioning the compressor belts.

Belt Replacement Procedure

Instructions for replacing worn or damaged compressor belts.

Troubleshooting

Overview

Introduces troubleshooting procedures for malfunctions.

Machine Will Not Start

Lists common causes and solutions for a compressor that won't start.

Unplanned Shutdown

Troubleshooting steps for unexpected compressor shutdowns.

Improper Pressure

Diagnoses and resolves issues with low or high discharge pressure.

Blowdown Valve

Addresses issues with the automatic blow-down valve.

Engine Overheating

Identifies causes and solutions for engine overheating.

Oil Consumption

Troubleshoots abnormal oil consumption or oil in service lines.

Coalescer Plugging

Diagnoses frequent coalescer plugging issues.

High Compressor Discharge Temperature

Addresses causes and solutions for high compressor discharge temperature.

Contacting Boss Industries Inc.

Provides contact details for technical support.

Warranty

Warranty Policy

Outlines the terms, conditions, and duration of the product warranty.

Summary of Main Warranty Provisions

Highlights key aspects and exclusions of the warranty.

Warranty;Return Goods Instructions

Guides users on how to initiate a warranty or return claim.

Warranty Claims - Preparation of Parts Return

Details how to package and prepare parts for warranty claims.

Return or Warranty Claims - Filing Procedures

Outlines the steps for filing warranty claims.

Warranty Claims Provisions

Lists conditions required for an approved warranty claim.

Damage in Transit

Explains procedures for handling and claiming damage incurred during shipping.

Screw Compressor Airend Exchange Program

Information about replacing air-ends through an exchange program.

Parts and Illustration Section

Frame System Parts List

Lists all parts included in the frame system with part numbers.

Engine System Parts List

Lists all parts for the engine system with part numbers.

Compressor System Parts List

Lists all components of the compressor system with part numbers.

Cooler System Parts List

Lists all parts for the cooler system with part numbers.

Sump Tank System Parts List

Lists all parts for the sump tank system with part numbers.

Canopy System Parts List

Lists all parts for the canopy system with part numbers.

Coalescer System Parts List

Lists all parts for the coalescer system with part numbers.

Wiring Diagram

System Schematic

Summary

Revision List

Welcome

General Information

Basic introduction and advice on reading the manual.

Overview

Describes the Bullet 2 compressor's features and safety aspects.

Safety

General Safety Overview

Emphasizes the importance of safety and owner responsibility.

Safety Precautions

Lists specific warnings and precautions for operating the equipment safely.

Specifications

Specification Sheet

Details technical specifications for the compressor and engine.

Description of Components

Engine

Describes the Subaru EH72 engine used in the compressor.

Drive System

Explains how power is transmitted from the engine to the compressor.

Compressor Airend

Details the rotary screw compressor unit and its function.

Separator System

Explains the two-stage system for separating oil and air.

Pressure Relief Valve

Describes the function of the pressure relief valve.

Fuel Tank

Details the fuel tank specifications and certification.

Carbon Canister

Explains the function of the carbon canister.

Compressor Air Filter

Describes the air intake filter and its indicator.

Compressor Oil Filter

Details the compressor oil filter and its location.

Compressor Oil Cooler

Explains the function of the oil cooler.

Installation & Operation

System Installation Overview

Outlines requirements for safe and compliant compressor installation.

Lifting

Provides guidelines and safety precautions for lifting the compressor.

Mounting the Compressor

Details considerations for mounting the compressor on a vehicle.

Pre-Start-up Inspection Checks

Lists essential checks before initial compressor operation.

Check all fluid levels

Instructions for checking and topping off engine and compressor fluids.

Machine Documentation

Instruction to record serial numbers and special application notes.

Operating Procedure

Step-by-step guide for starting and operating the compressor.

Shutdown Procedure

Steps for safely shutting down the compressor.

Operating Conditions

Specifies optimal operating conditions and temperature limits.

Maintenance

Overview

Introduces the section on inspection, lubrication, and maintenance.

Recommended Spare Parts List

Lists part numbers and descriptions for common spare parts.

How To Order Parts

Provides contact information for ordering parts and technical support.

Maintenance Chart

Outlines scheduled maintenance tasks based on time intervals.

Compressor Oil

Discusses compressor oil recommendations, specifications, and handling.

Air Intake Filter

Describes the air intake filter and its maintenance.

Belt Tensioning Procedure

Step-by-step guide for properly tensioning the compressor belts.

Belt Replacement Procedure

Instructions for replacing worn or damaged compressor belts.

Troubleshooting

Overview

Introduces troubleshooting procedures for malfunctions.

Machine Will Not Start

Lists common causes and solutions for a compressor that won't start.

Unplanned Shutdown

Troubleshooting steps for unexpected compressor shutdowns.

Improper Pressure

Diagnoses and resolves issues with low or high discharge pressure.

Blowdown Valve

Addresses issues with the automatic blow-down valve.

Engine Overheating

Identifies causes and solutions for engine overheating.

Oil Consumption

Troubleshoots abnormal oil consumption or oil in service lines.

Coalescer Plugging

Diagnoses frequent coalescer plugging issues.

High Compressor Discharge Temperature

Addresses causes and solutions for high compressor discharge temperature.

Contacting Boss Industries Inc.

Provides contact details for technical support.

Warranty

Warranty Policy

Outlines the terms, conditions, and duration of the product warranty.

Summary of Main Warranty Provisions

Highlights key aspects and exclusions of the warranty.

Warranty;Return Goods Instructions

Guides users on how to initiate a warranty or return claim.

Warranty Claims - Preparation of Parts Return

Details how to package and prepare parts for warranty claims.

Return or Warranty Claims - Filing Procedures

Outlines the steps for filing warranty claims.

Warranty Claims Provisions

Lists conditions required for an approved warranty claim.

Damage in Transit

Explains procedures for handling and claiming damage incurred during shipping.

Screw Compressor Airend Exchange Program

Information about replacing air-ends through an exchange program.

Parts and Illustration Section

Frame System Parts List

Lists all parts included in the frame system with part numbers.

Engine System Parts List

Lists all parts for the engine system with part numbers.

Compressor System Parts List

Lists all components of the compressor system with part numbers.

Cooler System Parts List

Lists all parts for the cooler system with part numbers.

Sump Tank System Parts List

Lists all parts for the sump tank system with part numbers.

Canopy System Parts List

Lists all parts for the canopy system with part numbers.

Coalescer System Parts List

Lists all parts for the coalescer system with part numbers.

Wiring Diagram

System Schematic

Boss Industries Bullet 2 Specifications

General IconGeneral
BrandBoss Industries
ModelBullet 2
CategoryAir Compressor
LanguageEnglish

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