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Boss Industries
Air Compressor
Bullet 2
Boss Industries Bullet 2 User Manual
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This manual must be read carefully before using your Boss Industries Inc.
Air Com-
pressor
. S
tore in a safe and convenient location for future reference.
309003
01/09/2012 DCL
Service and
Maintenance
User Manual
Engine Driven
Air Compressor
For technical support:
Phone: (800) 635-6587 (USA)
Phone: (219) 324-7776 (Outside USA)
Fax: (877) 254-4249 (USA)
Email: service@bossair
.com
W
ebsite:
http://www
.bossair
.com
2
Table of Contents
Table of Contents
3
Manual Change History
5
Revision List
5
Welcome
6
General Information
6
Overview
6
Safety
7
General Safety Overview
7
Safety Precautions
8
Safety
9
Safety Precautions
9
Specifications
10
Specification Sheet
10
Description of Components
11
Engine
11
Drive System
11
Compressor Airend
11
Separator System
11
Sump Tank
11
Coalescer Element
11
Pressure Relief Valve
12
Fuel Tank
12
Carbon Canister
12
Compressor Air Filter
12
Compressor Oil Filter
12
Compressor Oil Cooler
12
Installation & Operation
13
System Installation Overview
13
Lifting
13
Mounting the Compressor
14
Pre-Start-Up Inspection
14
Check Fluid Levels
14
Machine Documentaion
15
Operating Procedure
15
Shutdown Procedure
15
Operating Conditions
16
Installation & Operation
16
Maintenance
17
Overview
17
Recommended Spare Parts List
17
How to Order Parts
17
Maintenance Chart
18
Compressor Oil
19
Compressor Oil Fill, Level, and Drain
20
Air Intake Filter
20
Maintenance
20
Belt Tensioning Procedure
21
Belt Replacement Procedure
21
Troubleshooting
22
Overview
22
Machine will Not Start
22
Unplanned Shutdown
23
Improper Shutdown Pressure
23
Blowdown Valve
24
Engine Overheating
24
Oil Consumption
24
Coalescer Plugging
25
High Compressor Discharge Temperature
25
Contacting Boss Industries Inc
25
Warranty Statement
27
Warranty
28
Summary of Main Warranty Provisions
29
Return Goods Instructions
29
Preparation of Part Return
29
Filing Procedures
30
Claims Provisions
31
Damage in Transit
31
Airend Exchange Program
32
Drawings
33
Frame System
34
Engine System
36
Compressor System
38
Cooler System
40
Sump Tank System
42
Canopy System
44
Coalescer System
46
Wiring Diagram
48
System Schematic
49
4
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Boss Industries Bullet 2 Specifications
General
Brand
Boss Industries
Model
Bullet 2
Category
Air Compressor
Language
English
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