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Boss
Portable Generator
DY8500 Series
Boss DY8500 Series User Manual
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2
Table of Contents
Default Chapter
2
Table of Contents
2
Chapter 1: Overview
3
Technical Specifications & Data
3
Chapter 2: Operating the Diesel Generator
4
General Main Points of Safety During Operation
4
2-1.1 Fire Prevention
4
2-1.2 Exhaust Gases
4
2-1.3 Accidental Burns
4
2-1.4 Electric Shock and Short Circuits
4
2-1.5 Other Safety Points
5
2-1.6 Battery
5
2-2 Preparation before Operation
6
2-2.1 Fuel Choices and Fuel Treatment
6
2-2.2 Fill Engine Oil
7
2-2.3 Check Air Filter
8
2-2.4 Checking the Generator
8
2-2.5 the Fuel and Oil
8
Checking the Operation
9
Of Diesel Engine
9
2-3.1 Low Pressure Alarm System
9
2-3.2 Open Case Door and Cover
9
2-3.3 Engine Break in
9
Starting the Generator
10
2-4.1 Manual Starting
10
2-4.2 Electric Starting
10
2-4.3 Battery
10
Proper Operation of the Generator
12
2-5.1 Operating the Diesel Engine
12
2-5.2 Checks During Engine Operation
12
Loading
12
2-6.2 Output of Electricity
12
2-6.3 Charging the Battery
13
Stopping the Generator
13
Chapter 3: Maintenance
15
3-1 Maintenance Schedules
15
3-1.1 Changing the Engine Oil
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3-1.2 Replacing the Oil Filter
16
3-1.3 Air Filter Maintenance Schedule
16
3-1.4 Fuel Filter Maintenance
16
3-1.5 Cylinder Head Bolt Tensions
16
3-1.6 Battery Check
16
3-2 Storing for Long Periods of Time
17
Chapter 4 4-1 Overhauling & Troubleshooting Procedures
18
4-2 Questions & Answers
18
Troubleshooting
18
Chapter 5: Part Listings
19
Overall View of Engine Generator Assembly
19
Exploded View of Frame Assembly
20
Electric Panel Parts Drawing
21
Generator Head Assembly
22
Fuel System Components
23
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Boss DY8500 Series Specifications
General
Rated Watts
8500
Starting Watts
10500
Run Time at 50% Load
10 Hours
Starting System
Electric/Recoil
AC Output
120V/240V
DC Output
12V/8.3A
Model
DY8500 Series