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Boss Mig 250 User Manual

Boss Mig 250
30 pages
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MODEL
Inverter Mig 250
Operating Manual
(Owners Manual)
IMPORTANT: Read these instructions before installing, operating, or servicing this system.
First Edition
October, 2008 Manual No. B0808
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Boss Mig 250 Specifications

General IconGeneral
BrandBoss
ModelMig 250
CategoryInverter
LanguageEnglish

Summary

BOSS Inverter Mig 250 Operating Manual

Symbol Legend

Statement of Warranty

General Information

Notes, Cautions, and Warnings

Highlights important information using notes, cautions, and warnings for system operation.

Important Safety Precautions

Details essential safety measures for operating and maintaining arc welding equipment.

Transporting Methods

Provides instructions and warnings for safely moving the welding power source.

Installation Recommendation

Installation Environment Guidelines

Describes suitable and hazardous environments for operating the Inverter Mig 250.

Installation Location Guidelines

Outlines guidelines for locating the welder, considering moisture, dust, sunlight, and airflow.

Electrical Input Connection Procedures

Details electrical connections, voltage requirements, and safety warnings for input power.

MIG/MAG Installation Steps

Step-by-step instructions for connecting the work lead, gun, gas cylinder, and wire feeder.

Technical Specifications

Lists technical specifications including voltage, current, duty cycle, weight, and dimensions.

Understanding Duty Cycle

Explains the duty cycle of the welding power source and the consequences of exceeding it.

Operator Controls and Interface

Inverter Mig 250 Control Panel

Identifies and describes the various controls and indicators on the front and rear panels.

Welding Control Methods

Details the different weld control modes available for MIG/MAG welding, such as 2T, 4T, and Spot.

Weld Parameter Explanations

Explains the function of welding parameters like welding current, spot time, and burnback time.

MIG/MAG Setup Procedure

Power Supply Features and Controls

Basic MIG Welding Techniques

Explains the basic principles of MIG welding using wire speed and voltage controls.

MIG Gun Positioning

Describes how the MIG gun angle affects the width of the weld run.

Nozzle to Work Piece Distance

Specifies the recommended distance between the MIG gun nozzle and the work piece.

Weld Travel Speed

Explains how travel speed influences weld width and penetration.

Electrode Wire Selection Guide

Guides the choice of electrode wire size based on metal thickness, joint type, and desired results.

Spot Welding Procedure

Provides instructions for setting up and performing spot welding operations with the Inverter Mig 250.

Equipment Maintenance

Troubleshooting Common Issues

Troubleshooting Faults and Remedies

Lists common faults, their causes, and recommended remedies for power supply and welding issues.

Advanced Welding Problem Solving

Addresses common GMAW problems like porosity and inconsistent wire feed with detailed checks.

Specific Weld Problem Resolution

Details common welding defects like undercut, lack of penetration, and cracking with causes and solutions.

Power Supply Issue Resolution

Lists power supply faults, their causes, and the corresponding remedies for the welding unit.

Replacement Parts List

Important Remarks and Notes