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Boston Whaler 20 Justice Series User Manual

Boston Whaler 20 Justice Series
140 pages
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Operation & Maintenance Manual
Boston Whaler
®
20 Justice
®
Series
© 2013 Brunswick Commercial & Government Products. All Rights Reserved.
420 Megan Avenue Edgewater Florida 32132 USA

Table of Contents

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Boston Whaler 20 Justice Series Specifications

General IconGeneral
BrandBoston Whaler
Model20 Justice Series
CategoryBoat
LanguageEnglish

Summary

Section 1 - Safety

Operator Responsibilities

Guidance for safe operation and adherence to manual instructions and regulations.

Giving Assistance

Information on assisting distressed boaters under the 'Good Samaritan' rule.

Personal Flotation Devices

Details on PFD types, accessibility, and proper usage for crew safety.

Exhaust Emissions

Hazards of carbon monoxide and precautions for engine exhaust exposure.

Fire Extinguishers

Information on boat fire extinguishers, their types, and proper use.

Fires

Guidance on marine fire response, from small fires to potential explosions.

Severe Weather

Safety precautions for operating the boat in adverse weather conditions.

EPIRB

Emergency Position Indicating Radio Beacon system operation and maintenance.

Boat Load Capacities

Understanding and adhering to the boat's maximum capacity limits for safety.

Capsizing

Causes and actions to take in the event of a boat capsizing scenario.

Swamping

Factors leading to boat swamping and recommended preventative measures.

Dive/Rescue Door

Operating procedures and safety warnings for the dive/rescue door.

Proposition 65 Information

California-specific warnings about chemicals in boat components and potential health risks.

Warning Label Chart

Identification and location of various warning labels on the boat.

Section 2 - Boat Operation

Pre-operation Checklist

Essential checklist for ensuring the boat is ready and safe before starting any mission.

Ignition Shutoff Switch

Function, operation, and safety precautions for the engine ignition shutoff switch.

Main Engine Key Switch

Operation of the key switch for starting, running, and stopping the outboard engine.

Battery Parallel Switch

Emergency system to connect batteries for starting assistance during low voltage.

Starting Procedure

Step-by-step guide for safely starting the outboard engine.

Shift and Throttle Control

Operation of the single-lever control for gear selection, speed, and trim.

Engine Trim

Adjusting engine trim angle for optimal performance, fuel economy, and ride comfort.

Engine Gauges

Overview of dashboard gauges monitoring engine systems like RPM, fuel, and water pressure.

Tachometer

Displays engine speed in revolutions per minute (RPM) for performance monitoring.

Hour Meter

Records cumulative hours of engine operation for maintenance scheduling.

Fuel Gauge

Indicates the approximate fuel level in the boat's fuel tank.

Water Pressure Gauge

Monitors the engine's cooling system pressure, indicating its condition.

Voltmeter

Displays engine battery voltage, indicating the health of the charging system.

Trim Gauge

Measures the engine's angle position relative to the transom for optimal trim.

SmartCraft Vessel View® System

Boat and engine information system for monitoring various operational parameters.

Propellers

Information on propeller selection, maintenance, and impact on boat performance.

Maneuvering

Techniques and considerations for skillful boat handling in various conditions.

Load Distribution

Guidelines for proper placement of loads to ensure boat performance and safety.

Boat Trim Tabs

Operation and adjustment of electro-mechanical trim tabs for boat attitude control.

Stopping Procedure

Checklist for properly securing the boat systems after a mission.

Trailering

Guidelines for safely towing the boat on a trailer.

Towing

Experience and skill requirements for towing a boat, including safety guidelines.

Lifting and Slinging

Safety warnings and procedures for lifting and slinging the boat.

Gunwale Lifting Eyes

Use of factory-installed gunwale lifting eyes for safe boat lifting.

Section 3 - Fuel Systems

General Description

Overview of the boat's built-in gasoline fuel system, tank, and components.

Fuel System Diagram

Visual representation of the fuel tank, fill, vent, and withdrawal system components.

Racor® Gasoline Filter

Details on the Racor fuel filter, its function, and replacement schedule.

Fuel Gauge and Sending Unit

How the fuel level sending unit and gauge work together to display fuel status.

Fill and Vent Locations

Identification of the fuel fill cap and fuel tank vent locations on the boat.

Bonding System

Purpose and components of the boat's bonding system for electrical safety.

Fueling Procedures

Critical safety warnings and guidelines for refueling the boat.

Static Electricity

Precautions to prevent static discharge during fueling operations.

General Guidelines

Important procedures and safety measures to follow during fueling.

Fill Hose Replacement

Step-by-step instructions for removing and installing the fuel fill hose.

Vent Hose Replacement

Instructions for replacing the fuel tank vent hose and associated components.

Contaminated Gasoline

Effects of contaminated fuel on the boat's systems and recommended actions.

Blended Fuels

Information and precautions for using ethanol-blended gasoline (E-10) in the boat.

Section 4 - Boat Systems

Console Layout

Identification and placement of controls and instruments on the helm console.

Deck Layout

Diagram showing the arrangement of features and components on the boat's deck.

Steering System

Operation and components of the hydraulic steering system for boat control.

Going Ahead

How to steer the boat when moving forward using the steering wheel.

Going Astern

Steering the boat while backing up, noting reduced effectiveness.

Navigation Lights

Operation and importance of navigation lights for safety and visibility.

Bilge Pump

Functionality, control, and maintenance of the boat's bilge pump system.

Trim Tabs

Operation and adjustment of trim tabs to control boat attitude and performance.

Proper Boat Trim

Using trim tabs and engine trim to achieve optimal planing and running attitude.

Compass

Understanding magnetic compass operation, deviation, and variation.

Battery Parallel Switch

Emergency system to connect batteries for starting assistance during low voltage.

Console Interior Dome Light

Use and operation of the interior console dome light.

Cockpit Lighting

Operation of red cockpit lights for night visibility without glare.

Towing System

System components and procedures for towing another boat.

Towing a Boat

Guidelines and safety checks for towing another vessel.

Swimmer’s Ladder

Proper use and securing of the swimmer's ladder and boarding platform.

Section 5 - Electrical Systems

General Description

Overview of the boat's 12 VDC electrical system, power sources, and wiring standards.

Batteries

Safety warnings and essential precautions for handling and servicing boat batteries.

Charging

How the outboard engine and AC charger maintain battery charge, including isolator function.

Grounding and Bonding

Explanation of grounding and bonding systems for electrical safety and corrosion control.

Battery Switches

Operation and function of battery switches for power distribution and isolation.

DC Power Distribution

Overview of the six main 12 VDC power distribution circuits and their components.

Helm Station Switch Panel

Power circuit for the helm station switch panel and its connected accessories.

Accessory Fuse Block

Power circuit for the accessory fuse block, supplying various boat accessories.

T-top Fuse Block

Power circuit for electronics and accessories mounted on the T-top.

DC Circuit Distribution

Detailed breakdown of DC circuits powering helm, bilge pump, and accessory panels.

Wire Color Chart

Reference guide for identifying wire colors and their corresponding electrical functions.

Section 6 - Boat Maintenance

Specifications

Key physical and performance specifications for the boat model.

Hull Identification Number

Importance and location of the Hull Identification Number (HIN) for boat identification.

Hull Maintenance

Regular maintenance procedures to preserve the boat's hull and appearance.

Washing

Guidelines for washing the exterior and interior of the boat using appropriate methods.

Waxing

Recommendations for waxing fiberglass surfaces to protect the gelcoat.

Gelcoat & Fiberglass Repair

Procedures for repairing typical hull damage like cracks, gouges, and chips.

Cutwater & Chafe Plates

Inspection and maintenance of cutwater and transom corner chafe plates.

Hull Blistering

Understanding hull blistering, its causes, and preventative measures.

Storage

Important steps for storing the boat to prevent hull blistering.

Bottom Painting

Process of bottom painting to slow hydrolysis and control marine growth.

Fuel System

Maintenance of the fuel tank and associated hoses and fittings.

Steering System

Routine checks and maintenance for the manual hydraulic steering system.

Batteries

Safety warnings and precautions for handling and servicing boat batteries.

Bilge Pump

Maintenance checks for the bilge pump and water level switch.

Trim Tabs

Periodic checks on trim tab actuators and anode replacement.

Off-Season Storage

Preparation procedures for the boat and engine for long periods of non-use.

Fuel System

Steps to protect the fuel system and engine from moisture and temperature changes during storage.

Hull Drainage

Ensuring proper hull drainage and securing the drain plug for storage.

Boston Whaler® Products Limited Commercial Warranty

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