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Boulter Camray 5 - User Manual

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Installation & Maintenance Manual
For Camray 5
and Camray Utility 5
Oil Fired Boilers
Manual Part No. PL 47000
Issue No. 4
Date of Issue: November 2001
Pa
g
e 1 of 67
14/04/2005file://D:\PL47000\PL47000.htm

Table of Contents

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Summary

Installation & Maintenance Manual

HEALTH AND SAFETY

INFORMATION FOR THE INSTALLER AND SERVICE ENGINEER.

Information for installers and service engineers regarding hazardous substances.

KEROSENE & GAS OIL FUELS (MINERAL OILS)

SECTION 1 - USER GUIDE

1:2 Safety Notices

Important safety warnings and precautions for users.

1:3 Installation & Commissioning

Procedures for installing and commissioning the boiler.

1:5 Operating Instructions

Step-by-step instructions for operating the boiler.

SECTION 2 - INTRODUCTION

2:3 Commissioning

Requirements and procedures for boiler commissioning.

2:4 Safety

Safety information and precautions for the user and installer.

SECTION 3 - TECHNICAL DATA

3:2 Boiler Technical Details

Technical specifications and performance data of the boiler.

3:6 COMMISSIONING DATA

Data and settings related to boiler commissioning.

SECTION 4 - INSTALLATION

4:1 Standards & Regulations

Relevant standards and regulations for boiler installation.

4:9 OIL BURNER

Information and procedures related to the oil burner.

4:11 PROGRAMMER - CAMRAY 5 ONLY

Information on the optional programmer for the Camray 5.

4:11:4 SETTING THE CLOCK

Step-by-step guide to setting the programmer's clock.

4:11:6 PROGRAMMES

Standard and custom programme settings for the timer.

4:11:8 PROGRAMMING PROCEDURE

Detailed steps for creating a programme.

4:12 PANEL WIRING DIAGRAM

Schematic diagrams for boiler control panel wiring.

SECTION 5 - BALANCED FLUES

SECTION 6 - BALANCED FLUE INSTALLATION

SECTION 7 - COMMISSIONING

7:1 Commissioning

Detailed procedures for commissioning the boiler.

7:4 BOULTER BUDERUS RECOMMENDED COMMISSIONING CHECK LIST - SHEET 1 OF 2

Checklist for oil tank and oil supply line checks during commissioning.

7:4 BOULTER BUDERUS RECOMMENDED COMMISSIONING CHECK LIST - SHEET 2 OF 2

Checklist for boiler, casing panels, burner, and flue checks.

7:5 COMMISSIONING TESTS

Specific tests to perform during boiler commissioning.

SECTION 8 - MAINTENANCE

8:1 Maintenance

General guidelines for boiler maintenance.

SECTION 10 - FAULT FINDING

10:1 Fault Finding

General guidance on diagnosing and resolving boiler faults.

10:2 Fault Finding Chart

A chart listing common problems, causes, and solutions.

Burner will not start

Troubleshooting steps when the burner fails to start.

Burner lights up but locks out after 15 seconds

Diagnosing and resolving burner lockout issues.

Burner starts but will not light up

Troubleshooting steps for burner ignition failures.

Burner runs normally but will not reach desired temperature

Troubleshooting why the burner doesn't reach the target temperature.

Poor combustion readings

Addressing issues with poor combustion readings (CO2, smoke, temp).

Fumes in Boiler Room

Addressing the issue of fumes in the boiler room.

Unstable flame, some puffing, ignition cuts in intermittently

Troubleshooting unstable flame and intermittent ignition.

Boulter Camray 5 Specifications

General IconGeneral
BrandBoulter
ModelCamray 5
CategoryBoiler
LanguageEnglish

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