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Bourgault 9000 Series - User Manual

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9000 Series Air Seeder Service & Maintenance
10.1
10 Service and Maintenance
10 Service and Maintenance ..............................................................................................................10.1
10.1 Service ....................................................................................................................................10.3
10.1.1 Fluids and Lubricants ....................................................................................................10.3
10.1.2 Greasing .......................................................................................................................10.3
10.1.3 Servicing Intervals .........................................................................................................10.4
10.1.3.1 10 Hours or Daily ..................................................................................................10.4
10.1.3.2 50 Hours or Weekly ..............................................................................................10.6
10.1.3.3 Annually ..............................................................................................................10.10
10.2 Installing Switches, Modules and Monitors ........................................................................... 10.11
10.2.1 Air Seeder Monitor Components .................................................................................10.11
10.3 Maintenance .........................................................................................................................10.12
10.3.1 Implement Harness Checking .....................................................................................10.12
10.3.1.1 Harness Checking ..............................................................................................10.12
10.3.1.1.1 Voltage Measurements .............................................................................10.12
10.3.1.1.2 Suggestions ..............................................................................................10.12
10.3.1.2 Repairing Metri-Pack Connector Faults ..............................................................10.12
10.3.1.3 HarnessRe-Conguration ..................................................................................10.13
10.3.2 Brake System ..............................................................................................................10.14
10.3.2.1 Bleeding Brakes - Surge Brakes .........................................................................10.14
10.3.2.2 Changing Brake Pads .........................................................................................10.16
10.3.2.3 Changing Caliper Seals and Piston ....................................................................10.16
10.3.2.3.1 Brake Disassembly ...................................................................................10.16
10.3.2.3.2 Brake Assembly ........................................................................................10.17
10.3.2.3.3 Surge Brake System Pressure .................................................................10.18
10.3.3 Main Transfer Bellows Preload Setting .......................................................................10.19
10.3.3.1 Bellows Preload Setting - Trailing Units ..............................................................10.19
10.3.3.2 Bellows Preload Setting - Leading Units .............................................................10.21
10.3.4 Pressurization Check ..................................................................................................10.22
10.3.4.1 Air Seeder Lids and Distribution Pipes ...............................................................10.22
10.3.4.2 Distribution Kit - Seeding Implement ..................................................................10.22
10.3.5 Bosch High Speed/High Capacity Fan Motor .............................................................10.23
10.3.5.1 Shaft Seal Replacement .....................................................................................10.23
10.3.6 Parker High Pressure Fan Motor ................................................................................10.25
10.3.6.1 Shaft Seal Replacement .....................................................................................10.26

Table of Contents

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Summary

10.1 Service

10.1.1 Fluids and Lubricants

Guidance on grease types, properties, and proper storage methods for lubricants.

10.1.2 Greasing

Instructions on using hand-held grease guns and cleaning fittings before greasing.

10.1.3 Servicing Intervals

Details maintenance tasks based on operating hours like daily, weekly, and annual checks.

10.2 Installing Switches, Modules and Monitors

10.2.1 Air Seeder Monitor Components

Guidelines for mounting X35 Monitor and switch box for optimal operator reach and visibility.

10.3 Maintenance

10.3.1 Implement Harness Checking

Procedures for checking implement harness continuity, voltage, and connections for faults.

10.3.2 Brake System

Instructions for bleeding surge brakes, changing brake pads, and caliper maintenance.

10.3.3 Main Transfer Bellows Preload Setting

Steps to set compression on bellows for proper product distribution and prevent pull-out.

10.3.4 Pressurization Check

Procedures to check for air leaks in the complete air system for proper product delivery.

10.3.5 Bosch High Speed;High Capacity Fan Motor

Detailed instructions for replacing the shaft seal on the Bosch fan motor.

10.3.6 Parker High Pressure Fan Motor

Steps for replacing the shaft seal on the Parker high-pressure fan motor.

10.3.7 Load;Unload Conveyor

Maintenance schedule, belt tension, alignment, and replacement procedures for the conveyor.

10.3.8 Metering Auger Care

Procedures for cleaning, inspecting, and replacing metering auger flighting, liners, and orifices.

10.3.9 Tank Lid Adjustment

Instructions for setting the preload on tank lids for proper sealing.

10.3.10 Tank Lid Seal Replacement

Step-by-step guide for repairing or replacing air seeder tank lid seals using adhesive.

10.3.11 Running Gear

Procedures for hub assembly, tire replacement, and wheel nut torque.

10.3.12 Bolted-On Rear Axle

Instructions for retorquing rear axle bolts at specified intervals.

10.3.13 ASC Primary Elbow Cleanup

Procedure for cleaning air plenum on primary elbows between product changes.

10.3.14 ASC Valve Seal Replacement and Calibration

Steps for replacing seals and calibrating the ASC valve assembly.

Bourgault 9000 Series Specifications

General IconGeneral
BrandBourgault
Model9000 Series
CategoryFarm Equipment
LanguageEnglish