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CleanTrack 1000 B
BRANNSTROM CleanTrack 1000 B User Manual
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Brannstrom
Sweden AB
Uddevallagatan 1
4
416 70 Gothen
burg, Sweden
Tel: +46 (0)31 1
95600
Fax: +46 (0)31 1
97790
Email: info@br
annstrom
.se
Operations
and
Technical m
anual for
Oil Discharge Mon
itoring Equip
ment
CleanTrack 1000 B
(Revision 2.20xd for So
ftw
are version 2.20x)
2
Table of Contents
Default Chapter
2
Table of Contents
2
1 Introduction
5
2 Important Notes
6
Component Replacement/Repair
6
Disclaimer and Conditions
6
Main News in Software Version 2.20X Compared to Version 2.12
6
Updates in this Manual
7
3 Specification
7
Description
7
Function and Main Parts
7
Measuring Principle
8
Scope of Supply and System Supplies
9
Parts Always Included in the Analyzing Unit
13
System Interfaces
14
4 Installation
15
Computer Unit
15
Mechanical
15
Electrical
15
Converting Unit
16
Mechanical
16
Electrical
16
Analyzing Unit
17
General Drawings
17
Mechanical
17
Electrical
17
Inlet Probe and Outlet Stub
18
Piping of Sample Inlet and Outlet
19
Piping for Fresh Water (Option)
19
Piping for Air Motor (Air Motor Option Only)
20
Flow Meter and Speed Log
21
Flow Meter General
21
BRANNSTROM Standard Flow Transmitter
21
Speed Log General
21
Paper Printer
22
Response Time Calculations
22
First Start up Checklist
23
Pressure Alarm Settings
24
Zener Barrier Instructions and Replacement
25
Measuring Cell Instructions and Replacement
30
Measuring Cell Replacement (CTB10032)
33
Calculations on Intrinsically Safe Arrangements
36
5 Start/Stop Procedure
38
General Information before Start-Up
38
Start-Up Procedure
38
Close down Procedure
39
Closing down for a Longer Time or Preserving for Sub-Zero Conditions
39
6 Menu Operations
41
Main Menu and Top of
41
Edit Numeric Values
42
Keys
42
Password
43
Measuring Cell - Indications and Keys
44
7 Menu Layout
45
Main Menu
45
Start Page
45
Operation
46
Running
46
Running Settings
47
Discharge Line
47
Oil Type
48
Manual Override
51
Status
52
Alarm Table
53
Recorded Data
54
Recorded Data Examples
55
Usb
56
USB-Memory Stick
56
Save Printouts on USB Stick
58
On-Board Test
59
Measuring Cell Check/Calibration
63
Zero Calibration Status
63
Zero Calibration Prepare
64
Zero Calibration Take Zero
65
Replace Measuring Cell
66
Setup of Parameters
67
Line of Discharge
67
ZF1 (Zener Barrier Flow Input 1)
68
Zf2
68
Cvf
68
Pressure
69
Static Pressure/Water Function
69
Motor (Optional Extended Converting Unit I/O PCB)
70
Speed
70
System Configuration, Standard
71
System Configuration, Alarms&Extras
71
Computer
73
USB-Memory Stick
73
Real Time Clock
73
IP-Address
74
Touch Screen Calibration
74
System Check
75
Main
75
Test
75
GPS (NMEA 0183 Receiver)
76
Paper Printer
76
Expiry (Trial Period)
77
Power (Computer Unit Power Supply)
77
CUIO (Computer Unit I/O PCB)
78
Cvct/Standard (Converting Unit I/O PCB)
78
Cvct/Extended (Optional Extended Converting Unit I/O PCB)
79
ZBCT (Converting Unit Zener Barrier PCB)
79
MC (Measuring Cell)
80
External Modbus RTU (Optional CUIO)
80
Approvals
81
8 Fault-Finding
82
Malfunction of Computer/Converting Unit
82
List of Displayed Alarms
82
System File Errors
83
System Communications Errors
84
External Sensor Alarms
85
Measurement Alarms
86
Measurement Sample Alarms
86
Paper Printer Alarms
87
Extended Converting Unit Motor Alarms (Optional)
88
Miscellaneous Sample Pump and Overboard Valve Alarms
88
Indications on Pcb's
90
Computer Unit I/O PCB Indications
90
Converting Unit I/O PCB Indications
90
Extended Converting Unit I/O PCB Indications (Optional)
91
Zener Barrier PCB Indications
91
9 Maintenance, Spare Parts and Consumables
92
Battery Replacement
92
Periodic Checks and Servicing
92
Saving Printouts and Settings on a USB Memory Stick
92
Software Upgrading
92
Cleaning of Inlet Filter
93
Sample Pump Shaft Seal Oil Refilling
93
Verification of Accuracy and Access to Restricted Parts
93
Spare Parts
94
Computer Unit
94
Converting Unit
94
Analyzing Unit
94
Sample Pump
94
Ex. Motor Sample Pump, SPP-100
94
Bulkhead Mounted Sample Pump, Nikuni 32MED22
94
Bulkhead Mounted Sample Pump, Matre P06
94
Air Motor Sample Pump, Speck Y2951
94
Fuses
94
Consumables
95
Recommended Spare Parts
95
Storage before Installation
95
10 Figures and Drawings
96
Computer Unit
97
Converting Unit
100
Analyzing Unit
104
Analyzing Unit Skid with Ex. Motor Sample Pump
104
Analyzing Unit with External Sample Pump
107
Analyzing Unit with Freestanding Items for External Sample Pump
112
Analyzing Unit with Air Motor Sample Pump
114
Sample Pump with Ex. Motor
119
Nikuni Sample Pump for Bulkhead Mounting
121
Matre Sample Pump for Bulkhead Mounting
124
Connection Box
126
Measuring Cell Replacement
128
GA-Plans
129
Partnames of Typical Arrangement
129
GA-Plan with Ex. Motor Sample Pump
130
GA-Plan with Bulkhead Penetrating Sample Pump
133
GA-Plan with Air Motor Sample Pump
135
GA-Plan with Pilot Controlled Air Motor Sample Pump
137
Electrical
138
Electrical Cable Diagram for Electrical Ex. Motor Sample Pump
138
Electrical Cable Diagram for Bulkhead Mounted Sample Pump
139
Electrical Cable Diagram for Air Motor Sample Pump
140
Internal Cable Diagram for Electrical Sample Pump Motor
141
Internal Cable Diagram for Extended SPP-100 Sample Pump Motor (Optional)
142
Sample Probes
143
Sample Probes Installation Arrangements 1
143
Flow Meter
145
11 Approval Certificates
148
Certificate: MED-D
148
Type Approval, DNV
150
Type Approval, Germany
154
IMO Certificate, CCS
158
Type Approval, CCS
160
Type Approval, NK
163
Type Approval, RMRS
164
12 ATEX Certificates and Instructions
166
Declaration of Conformity
166
ATEX Certificate Zener Barrier PCB
169
ATEX Certificate Measuring Cell
174
Pressure Transmitter, Danfoss
178
Pressure Transmitter, Siemens
185
Declaration of Conformity
185
ATEX Certificate
187
Flow Meter, Siemens
190
Flow Meter, Fuji
198
Sample Pump, SPP-100 with Elprom Explosion Proof Motor
201
Elprom Instructions
201
Elprom Certificate, EPT 17 ATEX 2588 X
205
Elprom Certificate, EUM1 10 ATEX 0350
209
Hummel Cable Gland Certificate, DEKRA 12ATEX0139 X
226
Sample Pump, Speck Pump with Gast Air Motor
228
13 Appendix, Work Shop Test and Calibration Certificate
229
14 Project Specific Drawings and Data Sheets
231
4
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BRANNSTROM CleanTrack 1000 B Specifications
General
Brand
BRANNSTROM
Model
CleanTrack 1000 B
Category
Measuring Instruments
Language
English
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