Brannstrom Sweden AB CleanTrack 1000B - Rev 2.20xd, 2019 Page 2 of 232
Content
1. Introduction .......................................................................................................................................... 5
2. Important Notes ................................................................................................................................... 6
2.1. Component Replacement/Repair .......................................................................................................... 6
2.2. Disclaimer and Conditions ................................................................................................................... 6
2.3. Main news in software version 2.20x compared to version 2.12. ......................................................... 6
2.4. Updates in this manual. ........................................................................................................................ 7
3. Specification .......................................................................................................................................... 7
3.1. Description ........................................................................................................................................... 7
3.1.1. Function and main parts ..................................................................................................... 7
3.1.2. Measuring principle ........................................................................................................... 8
3.2. Scope of Supply and System Supplies .................................................................................................. 9
3.2.1. Parts always included in the Analyzing unit ...................................................................... 13
3.3. System Interfaces.................................................................................................................................. 14
4. Installation ............................................................................................................................................ 15
4.1. Computer Unit ...................................................................................................................................... 15
4.1.1. Mechanical ......................................................................................................................... 15
4.1.2. Electrical ............................................................................................................................ 15
4.2. Converting Unit .................................................................................................................................... 16
4.2.1. Mechanical ......................................................................................................................... 16
4.2.2. Electrical ............................................................................................................................ 16
4.3. Analyzing Unit ..................................................................................................................................... 17
4.3.1. General drawings ............................................................................................................... 17
4.3.2. Mechanical ......................................................................................................................... 17
4.3.3. Electrical ............................................................................................................................ 17
4.3.4. Inlet probe and Outlet stub ................................................................................................. 18
4.3.5. Piping of Sample Inlet and Outlet ...................................................................................... 19
4.3.6. Piping for Fresh water (Option) ......................................................................................... 19
4.3.7. Piping for Air motor (Air motor option only) .................................................................... 20
4.4. Flow meter and Speed log .................................................................................................................... 21
4.4.1. Flow meter general ............................................................................................................ 21
4.4.2. BRANNSTROM standard flow transmitter. ...................................................................... 21
4.4.3. Speed log general ............................................................................................................... 21
4.5. Paper Printer ......................................................................................................................................... 22
4.6. Response time calculations ................................................................................................................... 22
4.7. First Start up Checklist ......................................................................................................................... 23
4.8. Pressure alarm settings ......................................................................................................................... 24
4.9. Zener Barrier Instructions and Replacement ........................................................................................ 25
4.10. Measuring Cell Instructions and Replacement ................................................................................... 30
4.10.1. Measuring Cell replacement (CTB10032) ....................................................................... 33
4.11. Calculations on intrinsically safe arrangements .................................................................................. 36
5. Start/Stop procedure ............................................................................................................................ 38
5.1. General information before Start-up ..................................................................................................... 38
5.2. Start-up procedure ................................................................................................................................ 38
5.3. Close down procedure .......................................................................................................................... 39
5.4. Closing down for a longer time or preserving for sub-zero conditions ................................................. 39
6. Menu operations ................................................................................................................................... 41
6.1. Main Menu and Top of Page indications .............................................................................................. 41
6.2. Edit Numeric values ............................................................................................................................. 42
6.3. Keys ...................................................................................................................................................... 42
6.4. Password ............................................................................................................................................... 43
6.5. Measuring Cell - Indications and Keys ................................................................................................. 44
7. Menu layout .......................................................................................................................................... 45
7.1. Main Menu ........................................................................................................................................... 45
7.1.1. Start page ........................................................................................................................... 45
7.2. Operation .............................................................................................................................................. 46
7.2.1. Running ............................................................................................................................. 46
7.2.2. Running Settings ................................................................................................................ 47
7.2.2.1. "Discharge line" 47
7.2.2.2. "Oil type" 48
7.2.3. Manual Override ................................................................................................................ 51
7.2.4. Status ................................................................................................................................. 52
7.3. Alarm Table .......................................................................................................................................... 53
7.4. Recorded data ....................................................................................................................................... 54
7.4.1. Recorded data examples .................................................................................................... 55
7.5. USB ...................................................................................................................................................... 56
7.5.1. USB-Memory stick ............................................................................................................ 56
7.5.2. Save Printouts on USB stick .............................................................................................. 58
7.6. On-board Test ....................................................................................................................................... 59
7.7. Measuring Cell Check/Calibration ....................................................................................................... 63