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Braviisol LUI MINI HD - User Manual

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Website: www.bravi-platforms.com Spare parts:www.bravi-parts.com
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01/2016
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Summary

General Machine Information

Warning: Crushing Danger

Warning about crushing danger when working on the machine.

Basket in Safe Service Position

Procedure for lowering the basket to a safe service position.

Top Control Box Maintenance

Safety Before Control Box Intervention

Operator safety steps before maintenance on the control box.

Disconnecting Main Connector

Disconnecting the main connector by opening the battery drawer.

Removing Top Control Box

Removing the top control box from the basket connector.

Basket Disassembly Procedures

Unscrewing Column Cover Screws

Unscrewing column cover screws for disassembly.

Raising Basket (Electric System OK)

Steps to raise the basket if the electric system is operational.

Column Interventions and Maintenance

Required Items for Column Work

List of required tools and equipment for column intervention.

Removing Spiral Cable

Disconnecting the spiral cable from the tube.

Column Component Removal

Removing column screws, nuts, and stripes.

Hydraulic Cylinder Interventions

Using Seeger Ring Pliers

Tool requirement for removing the Seeger ring.

Removing Cylinder Components

Removing flat and "U" shaped equipment from the cylinder.

Advancing Internal Column Body

Advancing the internal column body to expose fixing plate screws.

Battery Replacement and Service

Securing Basket Before Battery Work

Securing the basket with the safety bar before battery work.

Operator Safety for Battery Intervention

Operator safety: key switch to "0", remove key.

Disconnecting Battery Terminal Cords

Disconnecting battery terminal cords for replacement.

Control Unit Servicing

Control Unit Repair Policy

Policy against internal repair of control unit; replacement required.

Removing Rear Cover of Control Unit

Unscrewing rear cover screws to access the control unit.

Disconnecting Control Unit Cables

Disconnecting cables from the control unit for replacement.

Replacing Control Unit

Removing and replacing the control unit.

Drive Wheel Interventions

Securing Basket for Wheel Work

Securing basket with safety bar before wheel intervention.

Operator Safety Before Wheel Intervention

Operator safety: key switch to "0", remove key.

Traction Wheel Replacement

Procedure for replacing a drive wheel.

Gearbox Replacement Procedure

Procedure for replacing the gearbox.

Caster Wheel Operations

Operator Safety for Caster Wheel Work

Safety procedure: key switch to "0", remove key.

Positioning Machine on Stands

Placing the machine on robust stands using a forklift.

Caster Wheel Replacement Steps

Steps to replace a caster wheel.

Hydraulic Power Pack Servicing

Catching Small Oil Leaks

Preparing a container for catching oil leaks.

Securing Basket for Hydraulic Work

Securing basket with safety bar before hydraulic unit work.

Draining Oil with Emergency Lever

Draining oil from the cylinder using the emergency lever.

Hydraulic System Oil Purge

Purging Hydraulic System Oil

Steps for purging the hydraulic system oil.

Pollution Hazard Warning

Environmental warning regarding oil disposal.

Microswitch Interventions

Basket Safety Position for Microswitch

Securing basket with safety bar before microswitch work.

Opening Battery Drawer for Access

Disconnecting the main connector by opening the battery drawer.

Removing Microswitch

Unscrewing nuts to remove the microswitch.

Tilt Sensor (Inclinometer) Calibration

Machine Positioning for Calibration

Ensuring machine is on a level surface for tilt calibration.

Powering Display for Command

Powering the display for ground station command.

Initiating Access Level Entry

Initiating access level entry by holding ESC.

Navigating Display for Calibration

Navigating display to access levels for tilt calibration.

Battery Charger Servicing

Disconnecting Power Supply Plug

Safely disconnecting the battery charger from power.

Securing Basket for Charger Work

Securing basket with safety bar before charger work.

Operator Safety Before Charger Intervention

Operator safety: key switch to "0", remove key.

Fuse Replacement Procedure

Basket Safety for Fuse Replacement

Securing basket with safety bar before fuse replacement.

Operator Safety Before Fuse Replacement

Operator safety: key switch to "0", remove key.

Removing the Fuse

Loosening screws and removing the fuse.

Braviisol LUI MINI HD Specifications

General IconGeneral
Maximum Load100 kg
Load Capacity100 kg
Lifting Height1.6 m
Power Supply230V / 50Hz
Weight30 kg
MaterialAluminum